Controls Engineer

Controls Engineer

We are seeking a skilled Controls Engineer to design, develop, and commission control systems for automated manufacturing equipment. The role focuses on hardware and software integration, PLC/HMI programming, instrumentation, and troubleshooting to ensure reliable, safe, and efficient operation of production machinery. The ideal candidate will combine hands-on assembly and wiring experience with strong automation design and testing skills to support projects from concept through installation and commissioning.

Key Responsibilities

• Design, document, and build control systems including electrical schematics, control panel layouts, and wiring diagrams.
• Develop, program, and commission PLC and HMI systems (Allen-Bradley, Siemens, Fanuc, ABB) to control automated machinery and production lines.
• Integrate vision systems (Keyence, Cognex) and sensors, barcode readers, and other field devices into control architectures.
• Perform hardware selection, component assembly, wiring, and on-site installations, ensuring compliance with electrical and safety standards.
• Troubleshoot and debug control hardware and software, perform root-cause analysis, and implement corrective actions to minimize downtime.
• Collaborate with mechanical, firmware, and test engineers to define control requirements, IO lists, and system interfaces for automotive and transmission applications.
• Develop and maintain documentation including PLC code comments, schematics, test procedures, and commissioning reports.
• Design and execute system-level tests using LabVIEW, TestStand, or similar tools; support automated test equipment and validation activities.
• Support continuous improvement initiatives by optimizing control strategies, improving system reliability, and reducing cycle time.
• Provide technical support and training to customers and field service teams during installation, start-up, and after-sales support.

Qualifications

• Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, or related field, or equivalent practical experience.
• 3+ years of experience designing and commissioning industrial control systems in manufacturing environments; automotive industry experience preferred.
• Proficient in PLC and HMI programming (Allen-Bradley/Rockwell, Siemens S7, Fanuc/ABB where applicable).
• Hands-on experience with electrical schematics, control panel assembly, wiring, and installation.
• Familiarity with vision systems (Keyence, Cognex) and integration of sensors, encoders, barcode readers, and industrial communications (EtherNet/IP, Profinet, Modbus).
• Strong troubleshooting and diagnostic skills for both hardware and software; experience with instrumentation and test equipment.
• Experience with LabVIEW, TestStand, or similar test automation frameworks is a plus.
• Knowledge of hydraulic systems and electro-hydraulic controls, and familiarity with transmission-related systems is desirable.
• Experience with PCB/CAD tools such as ORCAD, Cadence is a plus for custom electronics integration.
• Ability to read and produce electrical schematics, bill of materials, and control system documentation; excellent written and verbal communication skills.
• Willingness to travel to customer sites for installation, commissioning, and support as required.

Benefits

- Medical, Dental, Vision

- 401(k)

- Growth opportunities