Production Worker
FLAG Solutions LLC
Job Description
Job Description
Job Title: Production Operator
Reports To: Production Supervisor
Employment Type: Full-Time (Non-Exempt)
Department: Production
Position Summary:
Operate and optimize the wrapper section (including Presto robots and check weighers) to consistently wrap bars to specification. Maintain proper machine speeds/settings to minimize waste, ensure accurate coding, coordinate with upstream/downstream teams, and follow GMP/PPE and safety procedures.
Main Job Functions:
- Optimize wrapper, robots, and check weighers for performance and minimal loss.
- Execute clean shift handoffs; communicate critical watch points to incoming/outgoing operators.
- Maintain immediate communication with upstream/downstream operations, team leads, supervisor, and maintenance.
- Verify bar coding/printing accuracy; validate encoder operation and update codes when required.
- Make simple HMI adjustments and mechanical fine-tuning to maintain proper setup and speeds.
- Ensure seal integrity meets visual and vacuum test specifications; document results.
- Remove unrelated materials from the room; stage correct materials, tools, and documents for each job.
- Ensure wrapper film is properly threaded and downstream packaging equipment is ready to receive product.
- Check codes at the packing machine at required frequency and complete the FR-Checking Codes form; change codes per quality specs and validate with supervisor before QC release.
- Keep a spare roll prepped and ready; use small/partial rolls first to avoid accumulating incomplete rolls.
- Prepare product samples at QC-requested intervals.
- Recycle off-spec product using designated bins and return to mixing in a timely manner.
- Identify and report unusual noises/mechanical issues immediately; unlock/clear robots to minimize downtime.
- Maintain cleanliness of equipment and area; support sanitation/changeover cleaning and correct reassembly.
- Continuously scan the work zone for issues that require immediate attention.
- Complete all required paperwork accurately and on time; follow all GMP and PPE requirements.
- Perform other duties as assigned.
Physical Requirements :
- Lift up to 50 lbs; frequent pushing/pulling of materials.
- Make minor equipment adjustments using basic hand tools.
- Stand for extended periods; frequent squatting/bending to make line adjustments.
Required Competencies :
- Food Safety training; working knowledge of GMP and PPE practices.
- Mechanical aptitude; able to make simple HMI and mechanical adjustments.
- Intermediate communication skills; able to read/interpret documents and write routine entries.
- Bilingual (English/Spanish) preferred.
- Ability to work in a high-speed environment and remain calm during emergencies.
- Basic math (add, subtract, multiply, divide; decimals/fractions; ratios/percentages) ; calculator proficient.
- Strong teamwork; positive, productive attitude; commitment to company values.
- Reliable, on time, takes initiative, meets productivity standards; adapts well to change.
Work Environment & Safety :
- Food/CPG manufacturing environment with moving equipment, film, sealers, printers, and robotics.
- Follow all plant safety rules, GMP, sanitation, and required PPE at all times.
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