Saw Machine Operator

Job Description

Job Description

Description:

Position Summary

The Hem-Saw Machine Operator is a skilled and safety-focused team member responsible for setting up, operating, and maintaining a Hem-Saw to cut materials according to work orders and engineering specifications. ---

A Full Day in This Role – Start to Finish

1. Start-of-Shift Preparation

· Clock into the correct work order or general shift activity.

· Inspect and clean the saw area, removing scrap or leftover materials from previous shifts.

· Conduct a basic equipment inspection:

o Check blade condition

o Verify coolant levels

o Ensure guards and safety devices are functioning

o Confirm vise/clamps are clean and operational

· Put on all required PPE (safety glasses, gloves, steel-toe boots, hearing protection).

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2. Reviewing the Work Orders

· Pull the first scheduled work order for the day.

· Verify material type, dimensions, thickness, and cut specifications.

· Check PDF on the tablet.

· Confirm you have the correct raw material before loading the saw.

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3. Machine Setup

· Adjust the saw settings based on the job:

o Blade speed

o Tension

o Angle adjustments

o Vise/clamping adjustments

· Set the proper length stop or measuring gauge for accurate repeat cuts.

· Load material securely into the vise, ensuring alignment and safety clearance.

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4. Running the First Cut

· Begin the first cut slowly and observe:

o Blade tracking straight

o No unusual vibration or noise

o Coolant flowing properly

· Complete a first-piece check using calipers, tape measure, or square to confirm accuracy.

· Compare the first cut to the print/work order.

· Make adjustments if necessary before continuing production.

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5. Running the Production Order

· Continue cutting material according to the required quantities.

· Monitor the saw throughout operation:

o Blade sharpness

o Straightness of cut

o Coolant flow

o Clamp pressure and alignment

· Inspect parts periodically (every few cuts) to ensure they stay within tolerance.

· Remove completed pieces and place them in the correct staging or rack location.

· Bundle, tag, or label cut parts as required for traceability.

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6. End-of-Shift Duties

· Clean the machine and remove excess chips/scrap.

· Check coolant levels and refill if needed.

· Sweep and organize the surrounding work area.

· Securely store material and finished parts.

· Shutdown saw completely.

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Required Skills & Qualifications

· Prior experience using a Hem-Saw or similar horizontal/vertical band saw preferred.

· Ability to read work orders, prints, and cut lists.

· Understanding of proper blade selection, speed, and tension.

· Ability to use measuring tools (tape measure, calipers, square).

· Strong attention to detail and commitment to accuracy.

· Ability to lift raw material and finished parts safely.

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Physical Requirements

· Standing for long periods.

· Lifting up to 50 lbs. regularly.

· Bending, twisting, pushing, pulling, and repetitive motions.

· Working in a manufacturing environment with noise, heat, and moving equipment.

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Work Environment

· Fast-paced, production-focused manufacturing setting.

· Collaboration with supervisors, material handlers, and machine operators.

· Requires strict adherence to safety protocols.