Reliability Engineer

Reliability Engineer

Department: GL6 Test & Reliability Engineering

Employment Type: Full Time

Location: SMC

Reporting To: Aaron Lemkau

Description

FII USA, Inc., a Foxconn Technology Group Company, is seeking a Reliability Test Engineer to design, implement, and execute reliability testing plans for enterprise-class server and storage systems. Once a part of the team, you will be responsible for a wide variety of tasks within the Operations Department in both lab and production‑support environments, with opportunities to apply technical expertise and problem‑solving skills to expand your career in Smart Manufacturing.

The Reliability Engineer will perform reliability testing activities, configure test environments, analyze results, and collaborate with cross‑functional teams to drive improvements in product quality and reliability.

Responsibilities

• Design and execute ORT plans for new and existing server and storage platforms, covering thermal cycling, power cycling, HTOL (high‑temperature operating life), and burn‑in conditions.
• Configure and maintain test infrastructure for 24/7 system‑level reliability testing, including server racks, power cycling systems, and stress diagnostic tools.
• Set up and operate ORT equipment, including environmental chambers, burn‑in rooms, and custom fixtures.
• Collect and analyze large datasets from test conditions, applying statistical methods to identify early‑life failure mechanisms.
• Develop and maintain test scripts and procedures for environmental screening and stress testing.
• Collaborate with design, validation, manufacturing, and quality teams to provide feedback on reliability issues and improvements based on ORT results.
• Support root cause analysis (RCA) for reliability concerns and document corrective actions.
• Generate detailed reports and presentations on ORT results, highlighting findings and recommendations.
• Continuously improve ORT methodologies, test coverage, and automation processes to meet evolving server architectures and customer needs.
• Ensure ESD‑safe practices, lab safety, and adherence to all quality standards.
• Other duties as assigned.

Qualifications

• Bachelor’s or Master’s degree in Electrical, Mechanical, or Materials Engineering, Chemistry, or a related technical field required.
• 3–5 years of experience in reliability, test engineering, or related field, preferably with enterprise/AI server and storage platforms.
• Experience running ORT testing, including environmental temperature/humidity chambers and burn‑in environments.
• Experience in Metrology including CMM, Microscopy, Spectroscopy, and DPA including cross section, dye, pull and shadow Moiré.
• Strong understanding of server architecture (CPU, memory, power supplies, I/O, fans, storage).
• Proficiency with environmental test equipment and methodologies.
• Experience with scripting or automation tools (Python, Bash, LabVIEW, or similar).
• Familiarity with data analysis tools (MATLAB, Excel, Power BI, or similar).
• Strong problem‑solving, organizational, and documentation skills.
• Excellent written and verbal communication skills with the ability to present technical findings clearly.
• Ability to work independently and collaborate effectively with cross‑functional teams.
• Must be able to sit at a workstation for extended periods and lift up to 40 lbs.

Reasons you should work for us

• Comprehensive benefits package including medical, dental, and vision insurance coverage.
• Basic life insurance and short‑term disability coverage provided by employer.
• Supplemental life insurance and long‑term disability coverage options available.
• 401K with employer contribution.
• Personal, Vacation, and Holiday paid time off for all full‑time employees.
• Onsite Aurora Health & Wellness Center available for all employees.
• Employees are continuously encouraged to learn and grow their careers in smart manufacturing.