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Controls Engineers

$160k

Sterling Engineering

Job ID: Jt2860821124Location: Elgin, ILJob Type: PermanentPay: $100000 - $150000Posted: 2026-01-31Controls Engineer – AutomationLocation: Elgin, ILJob Type: Full-TimeCompensation: Up to $160,000 annually (based on experience)OverviewWe are seeking a highly motivated Controls Engineer to join an Automation Development team focused on designing and building custom automation and robotic equipment for high-volume manufacturing environments. This role is hands-on and end-to-end—you’ll own projects from concept and proof-of-principle through programming, debug, testing, and factory integration.This position is ideal for someone who thrives in fast-paced, custom machine build environments, enjoys learning new technologies, and takes pride in delivering robust, high-performing automation solutions.What You’ll DoDesign and implement control systems for custom automation and robotic equipmentSupport rapid prototyping efforts using in-house fabricated partsParticipate in machine risk assessments and ensure compliance with safety standardsReview electrical schematics and support controls hardware architecture decisionsCreate application design documentation, flowcharts, and participate in software design reviewsProgram and configure automation systems including:PLCsHMIs / SCADAServo systemsRoboticsMachine vision systemsTest and verify electrical wiring (safety circuits, I/O, communications, etc.)Debug and validate software and hardware to meet performance and quality requirementsCollaborate closely with mechanical engineers and assembly teams to ensure proper machine setup and alignmentExecute acceptance testing and support equipment installation and integration at manufacturing facilitiesTravel up to 25–30% to support factory installations and system launchesWhat You’ll Bring1+ years of experience in custom automation or machine build environmentsPLC programming experienceSiemens (preferred)Rockwell Automation (secondary)HMI / SCADA experienceWinCC (preferred)Ignition (secondary)Experience with controls hardware including sensors, remote I/O, servos, VFDs, machine vision systems, barcode readers, and safety devicesStrong understanding of industrial networking protocols (Profinet, Ethernet/IP, EtherCAT, TCP/IP, etc.)Robotics experienceFANUC (preferred)KUKA (secondary)Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, Automation Engineering, Mechanical Engineering, or equivalent hands-on experienceWhy This RoleWork on custom, one-of-a-kind automation systems—no cookie-cutter projectsHigh ownership and visibility from concept through commissioningCollaborative engineering environment with strong technical talentExposure to cutting-edge automation, robotics, and manufacturing technologiesCompensation & BenefitsBase salary up to $160,000, depending on experienceComprehensive benefits package including medical, dental, vision, 401(k), paid time off, and holidaysAdditional benefits and perks discussed during the interview processon for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.

Vacancy posted 4 days ago
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