Senior Staff Mechanical Engineer
$108.5k - $170kPCA
Senior Staff Mechanical Engineer
As a Fortune 500 company, Packaging Corporation of America (PCA) is an ideas and solutions company. Our corrugated packaging business seeks to be the leader in helping our customers — large and small — package, transport and display products of all kinds. Our white paper business delivers Paper With Purpose by providing the highest level of customer service and operational excellence. We have approximately 15,000 team members in more than 100 locations in the United States that strive to meet the local needs of our customers. Our mission is to serve the needs of our customers, today and tomorrow, with products and services that exceed expectations for performance and environmental responsibility.
Location: Flexible (Lower 48 States) | Travel: 80% | Relocation: Not Required
Are you ready to take your engineering expertise on the road and make a real difference? As a Senior Staff Mechanical Engineer at PCA, you'll play a critical role in driving projects that shape the future of our manufacturing plants and papermills. This is a hands-on position where you'll work side-by-side with leaders and skilled teams to bring innovative solutions to life.
If you thrive on solving complex challenges, collaborating with the best in the industry, and seeing your work make an immediate impact, this is the opportunity for you.
What You'll Do
- Project Engineering – develop, evaluate, and propose solutions, create project scopes and budgets, write vendor/contractor scopes and specifications, evaluate proposals and make recommendations.
- Construction Management – create project schedule, coordinate with the plant or papermill personnel, and supervise contractors.
- Technical Support – troubleshoot and solve equipment downtime and production issues.
- Project Management – lead capital and maintenance projects from concept to completion—planning, design, budgeting, implementation, and troubleshooting.
- AutoCAD – creating drawings, general arrangements, concept layout, piping schematic/iso, basic civil/structural construction drawings.
- Develop actionable recommendations using sound engineering judgment.
- Coordinate and supervise contractors and engineering teams on diverse projects.
- Deliver projects on time and within budget while maintaining high-quality standards.
- Prepare reports and presentations based on data analysis and project outcomes.
What We're Looking For
- Education: Bachelor's degree in mechanical engineering or related.
- Experience: 10+ years in industrial paper, corrugating, or design engineering environments.
- Strong communication and leadership skills with the ability to influence and collaborate.
- Proficiency in Microsoft Office and AutoCAD (or similar).
- Ability to travel extensively (80%) – minimum 3 weeks per month.
- Organized, self-driven, and capable of working independently or as part of a team.
Why Join PCA?
- Work on high-impact projects that shape the future of our operations.
- Collaborate with industry leaders and skilled professionals.
COMPENSATION AND BENEFITS
- Starting salary range for position: $108,500-$170,000
- Bonus: Annual – Based upon individual contribution and overall, Company performance.
- Paid Vacation: Three (3) weeks per calendar year. Pro-rata Vacation during the initial year of hire based upon start date within the calendar year.
- Paid Holidays.
- Within the first 30 days of employment, an employee (and their dependents) is eligible to enroll in certain benefit coverages -- medical, dental, and vision – and are automatically enrolled in life, AD&D, and disability coverages.
- Upon hire, an employee is automatically enrolled in the 401k plan. The plan offers both pre-tax and Roth contribution options along with employer provided matching contributions.
- Disclaimer: The Compensation and Benefits information in this posting represents PCA's good faith and reasonable estimate of what it may pay for this position. The Company reserves the right to modify this information at any time, subject to applicable law.
PCA is an Equal Opportunity Employer
Qualified Applicants must apply at careers.packagingcorp.com to be considered.
- ...Flexible (Lower 48 States) | Travel: 80% | Relocation: Not RequiredAre you ready to take your engineering expertise on the road and make a real difference? As a Senior Staff Mechanical Engineer at PCA, you’ll play a critical role in driving projects that shape the future of...SeniorFor contractorsWork at officeImmediate startRelocationFlexible hours
$108.5k - $170k
...48 States) | Travel: 80% | Relocation: Not Required Are you ready to take your engineering expertise on the road and make a real difference? As a Senior Staff Mechanical Engineer at PCA, you'll play a critical role in driving projects that shape the future of...SeniorFor contractorsWork at officeLocal areaImmediate startRelocationFlexible hours- As a Staff Mechanical Engineer II, you’ll be the technical expert, leading initiatives and projects that improve manufacturing processes, reduce costs, and enhance production quality. You’ll design and implement optimal, cost-effective solutions, and champion transformation...SuggestedFor contractorsLocal areaRelocationFlexible hours
- Packaging Corporation of America (PCA) seeks a Staff Mechanical Engineer II to act as the technical expert, driving initiatives to improve manufacturing processes, reduce costs, and enhance product quality. You will design cost-effective solutions and lead transformation...Senior
- A medical device engineering company in North Chicago is seeking a mechanical/device engineer with extensive experience in drug delivery and device design. The candidate will be responsible for 3-D CAD design, MoldFlow analysis, and testing of prototypes in compliance...Senior
- ...Job Description Job Description The Senior Sustaining Engineer is the technical lead and subject matter expert for PepperBall’s existing product... ...current products. The ideal candidate has strong mechanical engineering fundamentals, hands-on experience with pneumatic...Senior
$86.7k - $173.3k
...is committed to delivering innovative products, superior quality, and exceptional support to customers worldwide. As a Senior Packaging Engineer, you will be responsible for management and introduction of protective packaging components to automated manufacturing lines...SeniorWork experience placementWorldwideShift work- Katalyst CRO in the United States is seeking a seasoned Process/Manufacturing/Project Engineer to lead manufacturing process improvements, analyze data with SPC, and drive cross-functional initiatives. You will oversee validations, investigations, and site transfer activities...Senior
- ...About the Role Accomplishing our mission requires skilled engineers pushing the boundary developing new systems for heat and mass... ...multidisciplinary teams ~3+ years experience/graduate level in Mechanical Engineering, Physics, or equivalent ~ Deep understanding of...SeniorFlexible hours
- ...constraints, and RF behavior that pushes well beyond conventional power electronics design. We are building an elite team of electrical engineers and physicists with high autonomy, strong first-principles thinking, and a desire to build technology that feels impossible until...SeniorFlexible hours
- ...safety assessment for early drug development programs. Responsibilities include: Providing scientific expertise to scientific staff of other departments as a member of cross-functional teams. In cooperation with the Toxicology Department, designing, directing,...Senior
$20 - $34 per hour
...looking to add a Robotics/Mechatronics Engineering Co-Oplocated in our Libertyville, IL site... ...studiesSupport ASRS, AMR validation and mechanical improvementsAssist with vision system tuning... ...for this Co-Op assignment:Junior/Senior student pursuing Bachelors degree in Robotics...Full timeInternshipFlexible hours$160.5k - $305k
...Instagram, X and YouTube. Job Description Are you a passionate engineer who thrives at the intersection of science, innovation, and... ...into life-changing medicines — and we're looking for a Senior Principal Research Scientist or Director, Process Engineering...SeniorFull timeWork experience placementLocal area- A leading pharmaceutical company is seeking a Senior Engineer, Technology I to lead the development of advanced technical capabilities for optimizing manufacturing processes. The ideal candidate has extensive experience in AI/ML and data analytics, with a strong background...Senior
$145k - $175k
...2026-02-05Principal Tooling Engineer - Injection MoldingLocation:... ...hands-on position ideal for a senior tooling professional who enjoys... ...and internal engineering staff.Deliver status updates aligned... ...measurement tools, and electronic/mechanical test equipment.Why...Relocation package$206.5k - $393k
...LinkedIn, Facebook, Instagram, X and YouTube. Job Description Position Summary The Sr Director Process Engineering BDS CGT sets enterprise direction and senior technical governance for process engineering strategy, process platform deployment, process package design...SeniorFull timeLocal area- ..., and cross-functional collaboration. The Transformation Senior Process Engineer will serve as the technical lead for process and equipment design... ...engineer and may participate in the evaluation of assigned staff/project team members and in the identification of...SeniorFull timeTemporary workLocal area
- ...AbbVie is seeking a Senior Counsel in the Global Alliances Legal group to shape and manage strategic external collaborations across Aesthetics, Toxins and Eye Care. The role focuses on partnerships from discovery to commercialization, requiring leadership, cross-functional...Senior
$109.5k - $208.5k
Senior Scientist I/II, Process Engineering Full-time Salary Min: 109500 Salary Max: 208500 Workday Global Grade: 18 Compensation: USD 109500 - USD 208500 - yearly About AbbVie AbbVie's mission is to discover and deliver innovative medicines and solutions that solve...SeniorFull timeWork experience placementLocal area$120k - $150k
Astronics SubsidiaryAstronics CSC LocationLake Zurich, IL DescriptionJoin the Astronics team as a Principal Staff Electrical Engineer! Job Summary:Experienced developer with proven ability to design for passing EMI/EMC tests and to troubleshoot and diagnosis EMC/EMI qualification...Part timeLocal areaFlexible hours- ..., and cross-functional collaboration. The Transformation Senior Process Engineer will serve as the technical lead for process and equipment design... ...engineer and may participate in the evaluation of assigned staff/project team members and in the identification of...SeniorTemporary workLocal area
- ...and YouTube. Job Description The Technology and Therapeutic Platforms group has an exciting opportunity for a Senior Scientist, Automation Engineer to join the Advanced Chemistry Technologies (ACT) team at AbbVie. This scientist will develop and implement...SeniorFull timeLocal areaShift work
- AbbVie is seeking a Packaging Engineering Co‑Op in North Chicago for a paid six-month program. You will work on packaging development, testing, and material specifications, with data mining for standardization and opportunities to improve sustainability. Housing and shuttle...3 days per week
- ...GHA will be a world-class place to build a career, focused on staff development and training at all levels, creating challenging and... ...Gewalt Hamilton Associates, an employee-owned, multi-faceted civil engineering and land surveying company that has built a reputation of civil...Temporary workInternshipWork at officeLocal area
- .... Follow @abbvie on LinkedIn, Facebook , Instagram , X and YouTube. Job Description The Operations Quality Senior Systems Engineer will investigate, identify, and implement state-of-the-art technology platforms, focusing on Quality Management Systems (QMS...SeniorFull timeTemporary workLocal area
- ...AbbVie is seeking a highly motivated candidate for the position of Senior Scientist II, located in North Chicago, IL. We are seeking an... ...Pharmaceutics, Pharmaceutical Sciences, Chemistry, Chemical Engineering, or related disciplines with Principal Scientist I: 14+ (...SeniorTemporary workLocal area
- ...for NAMs. Proactively demonstrates leadership by advising and sharing knowledge and expert opinions with subordinates, peers, and senior management. Mentors and trains functional colleagues across all of R&D globally, including Preclinical Safety and Discovery, in alternative...SeniorFull timeLocal area
- ...countries. AbbVie Process Chemistry is seeking a Senior Principal Research Scientist to conduct... ..., peers, and senior leadership. Mentor staff in troubleshooting strategic and... ...with organic chemists, analytical chemists, engineers, drug product development scientists, asset...SeniorFull timeWork experience placementLocal areaWorldwide
- Intuit is seeking a Senior Tax Expert to support complex tax needs for consumers and small businesses in the retail sector. In this role, you will prepare and review advanced federal and state tax returns, interpret evolving tax laws, and help optimize legitimate savings...SeniorFull time
- ...LinkedIn, Facebook, Instagram, X and YouTube.Job Description\n\nPosition Summary \nThe Sr Director Process Engineering BDS CGT sets enterprise direction and senior technical governance for process engineering strategy, process platform deployment, process package design...SeniorLocal area
Do you want to receive more vacancies?
Subscribe and receive similar vacancies to Senior Staff Mechanical Engineer. Be the first to apply!
- senior operations technician Lake Forest, IL
- senior financial analyst remote Lake Forest, IL
- senior manager tax Lake Forest, IL
- senior tech Lake Forest, IL
- international tax senior Lake Forest, IL
- senior performance tester Lake Forest, IL
- senior brand strategist Lake Forest, IL
- senior accountant remote Lake Forest, IL
- senior activities Lake Forest, IL
- senior level Lake Forest, IL



