Senior Process Engineer

Sr Manufacturing EngineerNordson EFD, a global leader in Engineered Fluid Dispensing, is seeking an experienced and highly motivated individual to join our team. We are committed to creating a diverse and inclusive workplace, and we are looking for candidates who share that same commitment.As a member of our team, you will have the opportunity to work in a dynamic and collaborative environment, where your ideas and contributions will be valued and respected.The Sr Manufacturing Engineer will be responsible for providing day-to-day engineering support for injection molding processes, with a focus on maintaining and improving yield, product quality, and overall manufacturing efficiency. This role will lead tooling design, validation, and maintenance activities while partnering with internal teams and external vendors to ensure optimal process performance. The ideal candidate must possess hands-on experience with injection molding and plastics processing, combined with strong analytical and cross-functional collaboration skills.Essential Job Duties & ResponsibilitiesProcess Engineering & Optimization Provide day-to-day engineering support for injection molding processes to maintain and improve yield and product qualityTroubleshoot molding defects and optimize process parametersDevelop and refine process sequences and tooling specifications that impact product performanceSupport targeted projects including defining and documenting product and processing parameters, capability, cost reductions, and manufacturing.Tooling & Equipment Management Evaluate and maintain mold components including cavities, mold bases, and core pins, with direct impact on process outputLead tooling design, modification, validation, and maintenance activities, including molds, fixtures, and gauges, to support production and product qualityPartner with external vendors to manage mold maintenance and spare parts, ensuring timely repairs and availabilityCoordinate engineering changes and mold repairs with both internal and external resourcesEnsure the effective design of production toolingSupport new production tooling design, runs and changeoversQuality & Statistical Process Control Apply and develop statistical process control (SPC) methods to improve consistency and reduce variationMake MRB dispositions for discrepant materials and drive root cause analysis and resulting corrective actionsProvide technical guidance and support investigations for process-related deviations, change control, and operational excellence projectsWork closely with Quality Control and Production teams on process and product development, as well as continuous improvement initiativesProduct Development & Design for Manufacturability Collaborate cross-functionally to provide design for manufacturability (DFM) guidance to engineering teamsNew product development including engineering concept, design analysis, calculations, and problem solvingPerform activities associated with the design and qualification of new and existing products and processesEnsure a thorough and effective transition of new products and processes into productionDocumentation & Validation Create, execute validation protocols, and write validation summary reports and draft new procedures, SOPs, and protocols, as well as training of staff on these expectationsWrite technical reports to support process development dataProject Management & Communication Interact with customers, vendors, toolmakers, and outside engineering personnelParticipate in and coordinate project meetings to keep projects on track until completion of validation and transfer to productionSupport production on CAPEX projects for production facility and equipment improvements to increase production efficiency and reduce costCommunicate operational status regularly to senior management and corporate management, as required and appropriate, through written documents and formal/informal oral presentationsTroubleshooting & Corrective Action Troubleshoot process equipment and ensure that equipment works to its specifications and appropriate capacitiesTroubleshoot and diagnose mold and molding problems and effectively communicate solutionsProvide hands-on support for equipment, process, and material troubleshootingSupport day-to-day manufacturing operations by troubleshooting process issues and implementing solutionsResponsible for troubleshooting and providing corrective action directivesAssist production teams to ensure on-time delivery and maintain quality standardsEducation & Experience RequirementsBachelor's in engineering or Associates in Plastics or Manufacturing Engineering from an ABET accredited College or University10+ years of hands-on experience with injection molding and plastics processing.Proven experience with mold design, tooling specifications, and process optimizationStrong understanding of SPC, process validation, and root cause analysis methodologiesProficient in Microsoft Office Excel, Word and PowerPoint.Skills & AbilitiesExperience with design for manufacturability (DFM) principlesFamiliarity with GMP documentation and regulatory requirementsKnowledge of CAPEX project management, SAP, tooling and equipment justificationExperience working with domestic and overseas tooling sourcesStrong communication and presentation skills for interacting with customers, vendors, and senior managementProficiency in mold flow analysis and process simulation software is a plusAnalytical problem-solving and troubleshooting mindsetCross-functional collaboration and team leadershipProject management and coordinationTechnical documentation and report writingContinuous improvement and operational excellence orientationWorking Conditions & Physical DemandsMixed environment; office, laboratory & manufacturing. This position operates in a manufacturing environment and may require occasional travel to vendors or customer sites. The role involves hands-on work on the production floor, including exposure to machinery and noise levels typical of an injection molding facility. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.Travel RequiredEstimated: 10% Domestic and InternationalNordson Corporation provides equal employment opportunity to all applicants and employees. No person is to be discriminated against in any aspect of the employment relationship due to race, religion, color, sex, age, national origin, disability, citizenship status, marital status, veteran status or any other reason prohibited by law.All employment offers are contingent upon successful completion of our pre-employment drug screening and background/criminal check, consistent with applicable laws.