Senior Product Design Engineer

Job Summary:

The Senior Product Design Engineer shall take extreme ownership in the effort to lead the design and development of new products and accessories across the full lifecycle-from concept through production. This role involves overseeing prototype development, conducting detailed engineering analysis, and authoring comprehensive test reports. Will be responsible for ensuring all designs meet stringent safety, functionality, and durability standards while conforming to the requirement set forth by customer specific requirements or internal requirements provided by product management.

Technical Responsibilities:

• Lead the full lifecycle design and development of products and accessories, from concept through production.
• Oversee prototype fabrication and testing; analyze results to refine designs and produce detailed, professional test reports.
• Conduct engineering analyses and simulations to optimize performance, reliability, and manufacturability.
• Utilize 3D CAD software (PTC CREO) to develop models and maintain comprehensive engineering drawings, specifications, and documentation.
• Ensure all designs meet rigorous safety, functionality, and durability standards.
• Stay current with advancements in technology, materials, and manufacturing processes.
• Perform and document Design FMEAs for new product introductions.
• Design responsibilities may include working on product lines across both commercial and military/defense markets.
• Responsible for completing Technical Data Packages to include all drawings and technical documents related to the manufacture, assembly, and maintenance of Colt Products.
• Must contribute to technical documents and manuals to facilitate sales and marketing efforts.

Strategic & Cross-Functional Responsibilities:

• Author test documentation suitable for presentation during high-level negotiations and formal engagements with military clients, regulatory agencies, and professional customers.
• Conduct patent research and competitive analysis to ensure new designs do not infringe on existing intellectual property.
• Contribute to the development and submission of patent applications for innovative designs and technologies.
• Participate in design reviews, offering constructive feedback to enhance product quality and performance.
• Collaborate cross-functionally with Marketing, Sales, Manufacturing Engineering, Purchasing, Production, and Quality Engineering to align product development with business goals.
• Provide technical leadership and mentorship to junior engineers and design staff.
• Improve existing products and processes, including documentation updates and issue resolution.
• Address challenges related to product performance, supplier quality, and production efficiency.
• Contribute to strategic development of design, testing, and verification processes and equipment capabilities.
• Support other projects as needed, stepping in to help the team meet company-wide objectives.
• Demonstrate flexibility and initiative, including working outside standard hours when necessary to meet project deadlines.
• Occasional domestic and international travel may be required to support testing, supplier coordination, or customer engagement.
• Develop innovative solutions in areas with limited standardization or precedent.

Education and Experience Requirements:

• BS Degree in Engineering or equivalent experience.

• Minimum of 8 years of experience in design and development preferred but not required. Minimum of 8 years of experience with performing engineering tasks related to manufacturing, operations, and/or quality functions are required.
• Strong understanding of metal fabrication, tooling, castings, mechanics, and materials science.
• Excellent problem-solving skills and attention to detail.
• Strong communication and teamwork abilities.
• Knowledge of industry standards and regulatory requirements for firearms.
• Passion for product development and a commitment to producing high-quality components.
• Design experience with MIM, Injection Molding, Casting, Forgings, Sheetmetal.
• Proficient knowledge of GD&T.
• Experience in developing products for commercial and government sectors.
• Experience with measuring equipment (Micro Height, Calipers, Comparator, etc.).

Software Knowledge

• PTC CREO CAD experience required
• CREO Advanced Simulation Desired
• Windchill - Database Management Software
• Microsoft Office (Excel, Word, PowerPoint)
• Enventive Concept desired