SR Quality Engineer

Quality Planning And Program Launch

Lead APQP activities in alignment with OEM requirements (GM, Ford, Stellantis)

Develop and maintain:

• Control Plans
• PFMEA / DFMEA
• Process Flow Diagrams

Coordinate PPAP submissions and approvals with customers

Support new product launches and engineering changes (ECNs)

Manufacturing Quality Oversight

Monitor and improve quality performance in:

• Hot forming processes (press hardening, quenching)
• Welding operations (resistance, MIG, laser)
• Assembly lines for underbody systems

Ensure compliance with IATF 16949 and customer-specific requirements

Problem Solving & Root Cause Analysis

Lead structured problem-solving using:

• 8D methodology
• 5 Whys
• Fishbone (Ishikawa) analysis

Respond to customer complaints and warranty issues

Implement corrective and preventive actions (CAPA)

Customer Interface

Act as primary quality contact for OEM customers

Lead customer audits, visits, and quality reviews

Manage customer scorecards and performance metrics

Ensure timely response to SPPS/PRRs (Problem Resolution Reports)

Continuous Improvement

Identify and lead initiatives to reduce scrap, rework, and variation

Apply Lean Manufacturing and Six Sigma methodologies

Improve process capability (Cp, Cpk) and reduce defects (PPM)

Supplier Quality Support

Collaborate with Supplier Quality team on incoming issues

Support supplier audits and development activities

Qualifications

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed are representative of the knowledge, skill and/or ability required. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

Education

• Bachelor's degree in Engineering (Mechanical, Industrial, Manufacturing, or related)

Experience

• 8–10+ years in automotive manufacturing quality
• Experience with Tier 1 suppliers and OEM customer interaction
• Strong background in:
  • Hot forming / press hardening
  • Roll Forming
  • Welding technologies
  • Assembly processes

Technical Skills

• APQP, PPAP, FMEA, SPC, MSA
• IATF 16949 and ISO 9001 standards
• Statistical analysis and problem-solving tools
• Blueprint reading & GD&T
• Familiarity with quality software (e.g., QMS systems)

Soft Skills

• Strong leadership and communication skills
• Ability to manage multiple priorities in a fast-paced environment
• Customer-focused mindset
• Analytical and detail-oriented

Preferred Qualifications

• Six Sigma certification (Green Belt or Black Belt)
• Experience with OEM-specific systems:
  • GM BIQS
  • Ford Q1
  • Stellantis Customer Specific Requirements

Key Performance Indicators (KPIs)

• Customer PPM and internal PPM
• Scrap and rework rates
• Audit scores (internal, customer, IATF)
• On-time PPAP approval
• Warranty performance

Work Environment

• Manufacturing plant setting with exposure to:
  • High-temperature processes (hot forming)
  • Welding operations
  • Shop floor conditions
• Occasional travel to customer and supplier sites