SPAR Assembly Tool Operator

SPAR Assembly Tool Operator - 73707

Company:
The Boeing Company

Boeing Commercial Airplanes is excited to offer opportunities for SPAR Assembly Tool Operator to become part of our Join and Installation teams in Renton, Washington.

As a SPAR Assembly Tool Operator, you will be at the cutting edge of aerospace innovation, where your skills will directly contribute to the assembly of critical components that ensure the safety and performance of our aircraft. This role offers an exhilarating opportunity to work with advanced numerically controlled automated tools, allowing you to transform raw materials into precision-engineered parts. You will be part of a dynamic team that values creativity and problem-solving, as you navigate the challenges of high-tech assembly processes.

You will play a critical role in upholding our commitment to safety and quality standards, ensuring that all operations meet regulatory compliance and operational excellence. If you are detail-oriented, possess strong technical skills, and thrive in a collaborative environment, we invite you to apply and be a part of our mission to deliver excellence in aviation.

Position Responsibilities

• Independently set up, adjust, and operate numerically controlled automated spar assembly tools to perform drilling, reaming, countersinking, and riveting in accordance with production and quality requirements.
• Prepare, locate, and clamp components in the tool, ensuring that power supplies, air pressures, and coolant levels are adequate and properly regulated.
• Ensure that control media are current and correctly loaded for operation and recognize any discrepancies or malfunctions in machines or associated equipment.
• Detect faulty tools and take corrective action according to shop practices and procedures.
• Interpret engineering drawings, specifications, planning orders, and machine operation instructions to guide assembly processes.
• Select, install, and adjust necessary tools and accessories for each setup, including nosepieces, drill bits, reamers, and rivet injectors.
• Use measuring instruments, gauges, and shop tools to perform rework, hand drilling, reaming, shimming, riveting, and assembly bench work.
• Review production orders and set up documents to prepare for the job setup, ensuring all necessary materials and instructions are available.
• Obtain pre-picked detail parts, ensuring part numbers match those specified in work orders and drawings.
• Operate automated spar assembly tools manually when required, ensuring safe working conditions throughout the process.
• Apply sealant to cords and spars at appropriate stages of the assembly process, following work orders and specifications.
• Locate cords and spars on the Fixture Assembly Jig (FAJ) with a team or using an overhead crane, verifying proper indexing per tooling requirements.
• Retrieve and download Computer Numerical Control (CNC) programs to the machine controller, ensuring accurate operation.
• Set machine coordinates or index points per program documents, including cutter offsets and probes, using the controller keyboard and digital readouts.
• Select and check cutters/drills per program or CNC documents, ensuring they are the correct type, length, diameter, and in good condition; replace worn or defective tools as necessary.
• Load and unload cutters following program information or setup documents, using appropriate hand tools.
• Monitor machine operation for unusual vibrations or sounds and troubleshoot or adjust settings as necessary to ensure smooth operation.
• Perform hand assembly work by locating and marking detail positions on spars, applying sealant, and placing components into marked positions.
• Run all media programs from CNC to drill, chamfer, and install fasteners, ensuring compliance with CNC documents.
• Verify tool and cutter changes by running calibration test coupons and ensuring that hole dimensions and fastener characteristics meet specifications.
• Perform minor editing of CNC programs as required to meet shop requirements.
• Check work after each operation to ensure parts are complete per drawings and free of defects.
• Consult with management and other departments on process or job-related issues as required.
• Handle and dispose of hazardous materials in accordance with safety regulations and Material Safety Data Sheets (MSDS).
• Maintain personal and tool certifications, ensuring compliance with safety and operational standards.

Physical Demands and Potential Hazards:

• Perform physical tasks that include lifting weights ranging from 10-15 lbs. to 15-35 lbs.
• Engage in various movements such as reaching, handling, turning, twisting, lifting, lowering, climbing, balancing, bending, kneeling, crouching, and squatting.
• Work in environments that may involve contact with metals, solvents, and coolants.
• Operate in proximity to moving parts and tools, sharp cutters, and potential slipping hazards.
• Adapt to varying noise levels and atmospheric conditions.
• Utilize personal safety gear to protect face/eyes, hands/arms, and feet while performing job duties.

This position is expected to be 100% onsite. The selected candidate will be required to work onsite at one of the listed location options.

This position must meet Export Control compliance requirements, therefore a "US Person" as defined by 22 C.F.R. § 120.62 is required. "US Person" includes US Citizen, lawful permanent resident, refugee, or asylee

Current Boeing employees working in Puget Sound must submit an Employee Request Transfer (ERT) to be considered in the eligible candidate pool. Resumes of current Puget Sound Boeing employees submitted via Careers at Boeing will not be considered.

Basic Qualifications:

• 1+ years of experience working with mechanical or structures related statements of work, such as construction, aerospace, automotive, maritime or similar industry; this can include education and military.
• 1+ years of experience reading, interpreting or working from engineering drawings/blueprints or 3-dimensional Computer Aided Design applications
• 1+ years of experience using software applications for internet navigation, email, Microsoft Suite and/or other specialized computer applications.
• 3+ years of experience using hand tools and/or hand-held power tools
• Ability to lift up to 35 lbs.

Preferred Qualifications:

• Experience operating CNC (Computer Numerical Controlled) machine tools
• Experience working with hazardous materials
• Experience using hand and/or air (pneumatic) tools
• Experience with precision measurement equipment
• Analytic, problem solving, and troubleshooting skills
• Experience with any of the following: power-feed drilling, hand drilling, drill equipment, drill bits, cutters, cutter design, drill bushings, and/or drill nosepieces
• Experience working with various material handling equipment such as forklifts, pallet jacks and cranes

Conflict of Interest:
Successful candidates for this position must successfully complete the Company's Conflict of Interest (COI) assessment process.

Typical Education & Experience:

High school graduate or GED preferred.

Relocation:

This position is in a location that does not offer relocation. Candidates must live in the immediate area or relocate at their own expense.

Shift:

This position is for 2nd Shift.

Drug Free Workplace:

Boeing is a Drug Free Workplace where post offer applicants and employees are subject to testing for marijuana, cocaine, opioids, amphetamines, PCP, and alcohol when criteria is met as outlined in our policies.

Union Representation Statement:

This is an hourly position governed by the International Association of Machinists (IAM-751) Collective Bargaining agreement.

Total Rewards & Pay Transparency:

At Boeing, we strive to deliver a Total Rewards package that will attract, engage and retain the top talent. Elements of the Total Rewards package include competitive base pay and variable compensation opportunities.


The Boeing Company also provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including health insurance, flexible spending accounts, health savings accounts, retirement savings plans, life and disability insurance programs, and a number of programs that provide for both paid and unpaid time away from work.


The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

Summary pay range: $27.32/hour, with potential to earn up to $57.88/hour in accordance with the terms of the relevant collective bargaining agreement.

Language Requirements:
English

Education:
Not Applicable

Relocation:
Relocation assistance is not a negotiable benefit for this position.

Export Control Requirement:

Safety Sensitive:

Security Clearance:
This position does not require a Security Clearance.

Visa Sponsorship:
Employer will not sponsor applicants for employment visa status.

Contingent Upon Award Program
This position is not contingent upon program award

Shift:
Shift 2 (United States of America)

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Boeing is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, national origin, gender, sexual orientation, gender identity, age, physical or mental disability, genetic factors, military/veteran status or other characteristics protected by law.

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