Manufacturing Engineer

MANUFACTURING ENGINEER

JOB SUMMARY:


Development of assembly processes based on customer requirements, quality systems , financial investment and labor plans. Manage the implementation of new processes, selection of equipment to be purchased, and timing estimates. Resolve issues with quality plans, product design, manufacturability, or build process steps. Participate in adoption of new technologies and processes to achieve greater efficiency. Consults on and oversees selection and implementation of automation and robotics in assembly processes. Manages activities using the Process Development System according to the developed ME timeline.


DUTIES AND RESPONSIBILITIES:

• Develop, implement, and continuously improve manufacturing processes, equipment, tooling, and production methods to meet Safety, Quality, Delivery, and Cost objectives.
• Provide daily technical support to production , troubleshooting process, equipment, tooling, automation, and quality issues.
• Lead structured root-cause analysis and corrective actions for recurring production issues using 5-Why, Fishbone, 8D, PDCA, and other problem-solving methodologies.
• Develop, maintain, and improve PFMEAs, process flow diagrams, control plans, standardized work, and manufacturing documentation .
• Identify process risks and implement error-proofing (poka-yoke), detection, and prevention controls to reduce defects and customer escapes.
• Analyze cycle time, downtime, scrap, OEE, throughput, labor utilization, and other manufacturing KPIs to identify and execute improvement opportunities.
• Perform line balancing, capacity analysis, workstation optimization, and ergonomic assessments to improve productivity and operator safety.
• Lead and support continuous improvement, Lean Manufacturing, Kaizen, 5S, and waste-reduction activities .
• Specify, develop, validate, and implement new equipment, tooling, fixtures, gauges, and manufacturing processes .
• Support automation and controls systems , including PLCs, HMIs, robots, vision systems, torque systems, MES, and associated production equipment.
• Lead or support equipment/process validation, run-at-rate, capability studies, trials, and production readiness activities .
• Support new product launches, engineering changes, process changes, and equipment installations from concept through production.
• Develop equipment specifications, obtain supplier quotations, prepare capital expenditure justifications , and manage engineering projects to budget and timing.
• Coordinate with Production, Quality, Maintenance, Controls, IT, Product Engineering, suppliers, and customers to resolve manufacturing issues.
• Participate in APQP, PPAP, PFMEA reviews, control plan development, and launch readiness activities .
• Investigate and reduce scrap, rework, downtime, quality defects, and other manufacturing losses .
• Develop and implement preventive and predictive solutions for recurring equipment and process failures.
• Ensure manufacturing processes comply with IATF 16949, customer-specific requirements, safety standards, and applicable regulatory requirements .
• Provide technical training and guidance to production personnel, technicians, and other engineers on manufacturing processes and equipment.
• Maintain accurate equipment, process, layout, tooling, and engineering documentation .
• Manage assigned engineering projects and provide clear updates on timing, risks, actions, and results to leadership.
• Participate in customer and internal audits , supporting corrective actions and ensuring manufacturing controls are effectively implemented.
• Drive manufacturing decisions using data analysis, statistical methods, and process capability information .
• Support production during equipment breakdowns and significant process disruptions , including escalation and recovery activities when required.
• Promote a culture of safety, ownership, teamwork, continuous improvement, and customer focus throughout the manufacturing organization.

Required Skills/Education/Experience:

• Bachelor's Degree in Engineering (preferably Mechanical, Electrical or Mechatronics) or Associates Degree is acceptable with equivalent experience/training.
• A minimum of (5+) years of experience preferably in a manufacturing plant and/or automotive industry
• 5+ years of experience in manufacturing, advanced manufacturing engineering, process engineering, tooling, or similar role
• Ideal experience in automotive plastic assembly processes, including ultra-sonic welding, robotic applications, automated feeding and insertion of clips and screws.
• Strong knowledge of Mechanical, Hydraulic and Pneumatic systems
• Proficient with Microsoft Office 365 (Word, Excel, PowerPoint), MS Project, SharePoint, and Teams
• Ability to present complex information and convey messages in a manner appropriate for different levels of our internal management and our customers.
• Must have experience developing time estimates for all work elements utilizing knowledge of creating workflow, line balancing, OEE, and takt time.
• Experience with AutoCAD, PLC Programming, and Automation a plus
• Candidates must demonstrate technical and program launch management skills, including managing a budget and timing.
• Understands and demonstrates ability to work with and improve documented manufacturing standards.
• Familiar with entire life cycle program including development, launch and production.