Weld Process Engineer

Weld Process EngineerThe Weld Process Engineer continually monitors the welding processes and verifies that all machines are functioning properly to produce quality, sound parts and required to have an advanced knowledge of welding parameters and principals to make adjustments and changes accordingly. Also, this position is the primary trainer for all weld related topics for the Automotive Structure North America (ASNA) facilities.ResponsibilitiesHolistically coordinate the development of weld processes on complex assembliesCollaborate with weld technicians in all ASNA's facilitiesDetermines the number of direct and indirect labor need for new equipmentDefines and ensure adherence to technical standards through product process and process developmentSupports purchasing in the selection and evaluation of suppliers related to process technologies including but not limited to automated weldingLeads and or provide assistance to other personnel (mainly other engineers and maintenance technicians) in troubleshooting process related problems. This includes measure, analyze, improve and control manufacturing conditions requiring attention, such as quality rejects, dimensional nonconformance, process stability/capability issues, measurement issues, setup, raw materials, etc…Conduct continuous improvement projects to improve pro-actively the O.E.E. of any manufacturing process.Support new program requirements related to manufacturing (ie preventative maintenance) and Quality functionAssist in the design, and documentation of new processing equipmentAssist in the implementation of new equipment (ie design buyoff, start-up, spare parts, documentation)Lead or support cycle time reductions, 5S implementation, Mistake Proofing strategies.Assist or lead in the completion of corrective actions resulting from internal or customer related issues.Maintain or improve process stability/capability (e.g. product dimensional performance)Domestic and/or International Travel ~30% overnight, ~10% day only supplier visits.Qualifications5 years welding technician experience; or any equivalent combination of education and experience creating welding programs for Fanuc/ABB/OTC robotic systems (required)Previous experience setting up and troubleshooting automated welding applications and performing preventive maintenance on weld fixtures, weld cells, and auxiliary equipment (required)Proficiency with interpreting part prints (required)The ability to adjust parameters for Mig schedules (required)Completion of one of the following training classes: Fanuc, ABB, or OTC (required)Fanuc Arc Mate and/or material handling programming experience (preferred)ABB Arc Ware and/or material handling programming experience (preferred)Independent/coordinated robotic motion control experience (preferred)Constellium Van Buren is a state-of-the-art production facility which produces customized aluminum automotive structures and crash management systems for our OEM customers and features advanced development and prototyping capabilities. Located at the heart of the automotive industry in metro Detroit, our employees work closely with our OEM customers and suppliers to ensure our products meet precise performance, quality and safety specifications.