Methods Engineer

Magellan Aerospace is a global, integrated aerospace company that provides complex assemblies and systems solutions to aircraft and engine manufacturers, and defence and space agencies worldwide. At Magellan we have over 80 years of collective knowledge and experience in the aerospace industry, and believe one truth: People create value.


Employees are our greatest resource in working towards a successful future, and together we build professional relationships that thrive. We know that personal development is fundamental to the success of every individual and invest in our employees.


When you are part of Magellan, you are part of the team!

Position Summary

Magellan Aerospace, New York has an exciting new opportunity for a Methods Engineer. The purpose of this position is to be responsible for designing, implementing, and optimizing manufacturing processes to improve productivity, efficiency, and quality in our operations while managing product configurations and ensuring effective handling of customer data across the product lifecycle. The successful incumbent will have a deep understanding of manufacturing methods, lean principles, and process improvement, and the ability to collaborate with cross-functional teams to ensure best practices and the highest standards of product quality. The Methods Engineer will also play a critical role in ensuring that all product data is accurate, accessible, and aligned with customer specifications.

The salary range for this position is $75,000 to $85,000 annually.

Essential Responsibilities

• Oversee the collection, organization, and storage of customer data related to products, including 2D and 3D technical documents and specifications, ensuring compliance with customer agreements and confidentiality agreements.
• Establish and manage product configurations and BOMs (Bill of Materials), ensuring that all product versions are accurately tracked, documented, and aligned with customer specifications.
• Maintain detailed records of process flows, configurations, work instructions, and customer data. Ensure all documentation is up-to-date and easily accessible for internal and external stakeholders.
• Lead or support change control processes, ensuring that any modifications to product design or manufacturing processes are carefully documented, reviewed, and approved.
• Develop, implement, and improve manufacturing methods and processes to enhance product quality, efficiency, and cost-effectiveness.
• create and maintain process documentation, including work instructions, process flow diagrams, and standard operating procedures (SOPs) to ensure consistency and clarity in operations.
• Analyze existing manufacturing workflows and identify opportunities for process improvements, reducing cycle times, eliminating waste, and increasing throughput.
• Evaluate and recommend new equipment, tools, and technologies to improve manufacturing capabilities and integrate them into existing processes.
• Work closely with production teams, engineers, quality assurance, and maintenance departments to resolve process-related issues and improve overall operations.
• Implement and support lean manufacturing principles such as 5S, Kaizen, value stream mapping, and continuous improvement initiatives to streamline processes and reduce waste.
• Lead or participate in root cause analysis for process failures or quality issues, and develop corrective actions to prevent recurrence.
• Provide training and technical support to operators and other manufacturing personnel on new processes, tools, and equipment.
• Identify and implement cost-saving opportunities without compromising product quality or safety standards.
• Ensure that all processes meet quality standards and regulatory requirements, including industry-specific certifications.
• Conduct process validation and testing to ensure processes meet required specifications and performance criteria.
• Monitor and track key performance indicators (KPIs) related to manufacturing processes, and provide regular reports to management regarding process performance and improvements.
• Ensure that all processes adhere to relevant industry standards, customer requirements, and regulatory compliance (e.g., ISO, AS9100, etc.).
• Perform regular audits of customer and configuration data to verify its accuracy and consistency across various systems (ERP, PLM, etc.).
• Provide guidance and training to internal teams on the management of customer data, product configurations, and related processes.

Position Requirements

• Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
• 3+ years of experience as a Methods Engineer, Manufacturing Engineer, Quality Engineer, or similar role in a manufacturing environment (preferably in aerospace, automotive, medical device, or industrial equipment industries).
• Experience with process improvement methodologies such as Lean, Six Sigma, or other continuous improvement tools is preferred.
• Strong experience in defining, analyzing and optimizing manufacturing workflows and processes.
• Strong knowledge of manufacturing processes, such as machining, grinding, assembly and finishing processes
• Expertise in process mapping, workflow analysis, and process documentation.
• Proficiency in CAD software (CATIA, NX or similar)
• Experience with data analysis and statistical process control (SPC) techniques.
• Strong problem-solving skills with the ability to lead root cause analysis and corrective actions.
• Excellent communication skills, both written and verbal, for effective collaboration across teams.
• Knowledge of quality standards (e.g., ISO 9001, AS9100, etc.) and regulatory requirements for manufacturing operations.
• Ability to manage multiple projects simultaneously and work in a fast-paced environment.
• Ability to work both independently and in a team environment.
• Strong attention to detail and ability to handle complex technical challenges.

Why Magellan?

• Competitive salary
• Attractive benefits package
• Generous Company pension plan
• Positive work-life balance
• Excellent career progression opportunities
• Employee Assistance Program

Magellan Aerospace is committed to an inclusive working environment and equal opportunities for all. We welcome all applications without regard to social and cultural background, age, gender, disability, sexual orientation, national origin or religious belief, status as a protected veteran, or any other characteristic protected by applicable federal, state/province, or local law.

If you require an accommodation during the recruitment/interview process (including alternate formats of materials, or accessible meeting rooms or other accommodation), please let your Human Resources point of contact know and we will work with you, to the best of our ability to meet your needs.

Magellan Aerospace respects the privacy and confidentiality of personal information provided by candidates and shall not disclose to any external parties unless legislated.

Magellan may use an approved Artificial Intelligence (AI) note-taking tool to support the initial screening stage of its recruitment and selection process. All AI use is performed in accordance with Magellan's privacy policies. Personal information associated with any job application will not be shared with or retained by any third party. Magellan the ultimate discretion to determine which applications proceed through the initial screening process.

This position requires access to technical data and necessitates that Magellan Aerospace obtain export licensing approval from the U.S. Department of Commerce - Bureau of Industry and Security and/or the U.S. Department of State - Directorate of Defense Trade Controls. As such, hires for this position - except U.S. Citizens, U.S. Permanent Residents, and protected individuals as defined by 8 U.S.C. 1324b(a)(3), will be required to go through an export licensing review process. Magellan Aerospace does not make recruiting or hiring decisions based on citizenship, immigration status, or national origin; however, if information access or export control restrictions based upon applicable U.S. laws and regulations would prohibit an applicant from working in this position without first obtaining an export license, Magellan Aerospace expressly reserves the right not to offer employment.