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Senior Automation Controls Engineer

$140k - $155k

Danaher Corporation Office Usa

Cepheid, a Danaher operating company, seeks an experienced Senior Automation Controls Engineer to design, develop, and support PLC-based automation and machine vision systems for high-volume manufacturing in Newark, California. The role combines independent project delivery with cross-functional collaboration to ensure reliable, compliant equipment performance.

Responsibilities

  • Design, program, test, and troubleshoot PLC control systems and HMI software for automated manufacturing equipment
  • Implement and integrate vision inspection systems with Cognex and deep learning technologies
  • Support system commissioning, equipment upgrades, and validation activities including IQ, OQ, PQ
  • Participate in design reviews, electrical design code reviews, and cross-functional problem solving
  • Execute work according to established controls, vision, and validation standards

Requirements

  • Bachelor's degree in relevant field with 5+ years experience, or Master's with 3+ years, or Doctoral degree
  • Hands-on PLC and HMI programming with Rockwell RSLogix-5000 and FactoryTalk
  • Cognex vision system expertise including In-Sight, VisionPro, and deep learning capabilities
  • Industrial communication protocol knowledge: EtherNet/IP, DeviceNet, IO-Link, OPC UA
  • High-speed manufacturing equipment experience including Fanuc robots, VFDs, servo systems, motion control
  • IEC 61131-3 PLC software standards development and implementation
  • Software validation and equipment qualification with detailed technical documentation skills

Compensation: $140,000-$155,000 base plus eligible bonus/incentive pay

Vacancy posted 19 days ago
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