Senior Mechanical Engineer

Senior Mechanical Engineer

The Electrode Mechanical Engineering team within the Core Technology group at Form is multidisciplinary and focused on delivering qualified battery anode and cathode designs that meet operational performance targets, at cost and with high reliability, from controlled processes on high-volume manufacturing lines for Form Energy's utility-scale multi-day energy storage system.

As a Senior Mechanical Engineer, you'll play a crucial role in designing components and assemblies for our cells or enclosures! You'll own the design of components and assemblies from concept to production, with a strong emphasis on design for manufacturing and assembly. As a problem solver, you'll creatively tackle mechanical design challenges and apply your knowledge of designing sheet metal components for mass manufacturing. You'll work cross-functionally with teams on requirements definition and verification plans to deliver a design that meets those requirements. Comfortable working in a prototype shop environment, you'll communicate with manufacturers to deliver an optimized, production-ready design. Your design work will span a broad range of engineering disciplines, including heat transfer and mechanics. If this sounds like the perfect opportunity for you, apply now!

What You'll Do:

• Lead on-the-ground design efforts including failure analysis, setting specs, and updating electrode mechanical designs
• Perform hands-on prototyping of designs and collaborate with broader teams to build integrated prototypes
• Work with vendors, manufacturing engineers, and technical operations to transition designs from the prototype stage to high volume production
• Run and analyze trials to inform specs and future design direction
• Release designs consistent with company and team best practices (drawings, tolerance analysis, etc)
• Drive verification testing of your design work

What You'll Bring:

• Degree in Mechanical Engineering or related field; Bachelor's with 4+ years industry experience in mechanical design
• Proficiency in computer-aided design (CAD), specifically CATIA modeling and drafting
• Proficient in component design for mass manufacturing and assembly (DFMA), especially formed / stamped sheet metal components.
• Proficient with prototyping techniques and working in a machine shop or production environment
• Familiarity with mechanical verification testing
• Experience working with batteries, energy storage, fuel cells, or electrolyzers is a plus
• Experience with high volume manufacturing and automation is a plus

Where You'll Work:

This role is based at Form Factory 1 in Weirton, WV—an easy commute from the city of Pittsburgh, PA. This 550,000-square-foot facility is our hub for high-volume battery production and a leader in the new era of American energy manufacturing. Relocation assistance is available.

Humanity is a cornerstone of Form Energy's culture, and we make sure our compensation and benefits reflect that. Form Energy offers competitive salaries, stock options, and a holistic benefits package to ensure all employees have what they need to thrive while working here.

When it comes to you and your family's health, we cover 100% of medical, dental, and vision premiums for full-time employees - and 80% of healthcare premiums for dependents. This starts from day one. We also offer at least 12 weeks of paid leave for new parents (up to 20 weeks for birthing parents), and generous vacation policies to give employees time to recharge when needed.

To build America's energy future, we need everyone at the table. We are proud to be an equal opportunity employer, and encourage candidates from all backgrounds to apply to our open jobs.

If you may require reasonable accommodations to participate in our interview process, please contact View email address on click.appcast.io. Requests for accommodations will be treated with discretion. Form Energy is committed to maintaining the privacy of our applicants. Please be aware that we will never solicit sensitive personal information such as Social Security numbers or bank account details during the recruiting or hiring process.