Senior Aerospace Development Specialist

Archer is an aerospace company based in San Jose, California building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are designing, manufacturing, and operating an all-electric aircraft that can carry four passengers while producing minimal noise. Our sights are set high and our problems are hard, and we believe that diversity in the workplace is what makes us smarter, drives better insights, and will ultimately lift us all to success. We are dedicated to cultivating an equitable and inclusive environment that embraces our differences, and supports and celebrates all of our team members. What You’ll Do: Fabricate, inspect, and repair safety-critical composite structures, including rotor blades, in accordance with engineering drawings, process specifications, and quality plans Support development test campaigns — including fabrication of ground test articles and other test specimens as well as flight hardware — through all phases from layup through post-cure processing and NDI Operate and maintain prototype lab equipment including CNC mills, lathes, routers, and associated tooling to produce development hardware and fixtures Work with the design team to select appropriate instrumentation for dynamic systems (rotors, blades, propellers, transmissions) and other mechanical assemblies Work with the team to develop wiring schematics, instrumentation diagrams, and channel lists for test programs Select, configure, and integrate data acquisition systems and signal conditioning hardware Troubleshoot manufacturing non-conformances, process anomalies, and test anomalies in collaboration with engineering; disposition discrepancies and drive root cause resolution Instrument ground and flight test components, including installation of sensors and wiring, routing of instrumentation cables, and fabrication of wiring harnesses Integrate instrumentation with DAQ and verify signal integrity Assist in calibration of sensors and measurement systems Travel to test sites, supplier facilities, and customer locations to provide direct fabrication and assembly support, including extended field campaigns as program needs require Maintain calibration records, work order documentation, and material traceability in compliance with quality management system requirements What You Need: Bachelor’s degree in electrical engineering, mechanical engineering, or related field OR equivalent experience in instrumentation and aerospace testing 12+ years of hands-on experience in aerospace manufacturing or MRO, with a minimum of 8 years on development or prototype programs Proficiency interpreting engineering drawings, GD&T, composite ply books, and manufacturing process specifications Experience working with data acquisition systems and signal conditioning hardware Ability to read and produce wiring diagrams and instrumentation schematics Experience performing and/or supporting NDI methods (ultrasonic, tap test, visual inspection) Familiarity with aerospace quality systems (AS9100, FAA Part 21/145 environments) Strong mechanical troubleshooting aptitude and structured problem-solving approach Bonus Qualifications: Demonstrated expertise in fabricating composite structures — wet layup, prepreg, autoclave cure, out-of-autoclave processes, and secondary bonding Experience operating a prototype or model shop: CNC machining, manual lathe/mill, waterjet, or EDM Composite process certification (e.g., Boeing D6-17487, Nadcap AC7118) Familiarity with eVTOL, UAV, or other novel aircraft development environments Experience with structural test article build and instrumentation (strain gauges, load introduction fittings) At Archer, we aim to attract, retain, and motivate talent with the skills and leadership needed to grow our business. We drive a pay-for-performance culture and reward performance that supports the Company’s strategy. For this position, we are targeting a base pay range of $100,000 - $137,500. Actual compensation offered will be determined by job-related knowledge, skills, and experience. Archer is committed to working with and providing reasonable accommodations to job applicants with physical or mental disabilities, and those with sincerely held religious beliefs. Applicants who may require reasonable accommodation for any part of the application or hiring process should provide their name and contact information to Archer’s People Team at View email address on click.appcast.io. Reasonable accommodations will be determined on a case-by-case basis. Information collected and processed as part of any job applications you choose to submit is subject to Archer's Candidate Privacy Policy. Archer is unable to provide work visa sponsorship for this position at the present time. Archer is proud to be an Equal Opportunity employer committed to diversity and inclusivity in the workplace. All aspects of employment are decided on the basis of merit, qualifications, and business needs. We do not discriminate based upon race, color, religion, sex, sexual orientation, age, national origin, disability status, protected veteran status, gender identity or any other characteristic protected by federal, state or local laws. Archer Aviation does not engage with external recruiting agencies/individual recruiters with whom it does not have a prior written agreement. Archer reserves the right to make use of any unsolicited resumes that it receives and bears no responsibility for payment of any fees asserted from the use of unsolicited resumes. If you are a recruiting agency or individual recruiter wishing to do business with Archer, please reach out to View email address on click.appcast.io. All employment processes are managed by the Archer People Team.