Sr. EHS Engineer

Job Description

Job Description

Title: Senior EHS Engineer

Location: Libertyville, IL

Hire Type: Direct Hire | Full Time

Compensation: $110,000–$130,000 per year + 10% annual bonus

Overview

We are seeking a hands-on Senior Environmental, Health & Safety (EHS) Engineer to support the launch of a new, state-of-the-art medical device manufacturing facility in Libertyville, Illinois. This individual will serve as the sole EHS leader on site, playing a critical role in establishing safety culture, systems, and regulatory compliance from the ground up.

During facility startup, this role will be highly tactical and floor-focused. As operations scale, the position is expected to transition into a leadership role, providing strategic leadership and building the long-term EHS function for the site.

This advanced manufacturing environment will feature cutting-edge robotics, high-speed automation, and cleanroom production, offering a unique opportunity to shape safety programs within a next-generation facility.

Key Responsibilities

• Develop, implement, and continuously improve environmental, health, and safety programs to ensure compliance with all local, state, and federal regulations
• Partner with engineering, operations, and facilities teams on equipment design, installation, fire prevention, and safe manufacturing practices
• Review plans and specifications for new machinery and automation to verify appropriate safety controls are incorporated
• Perform routine plant inspections to identify hazards, ensure regulatory compliance, and drive corrective actions
• Define requirements for PPE and machine safeguarding; support design, build, and installation of safety devices
• Lead safety training programs, emergency preparedness, and employee awareness initiatives
• Investigate incidents and near-miss events, determine root cause, and implement preventive measures
• Conduct industrial hygiene activities, including air quality monitoring and exposure assessments
• Serve as subject matter expert for ergonomics, hazardous materials, chemical safety, and fire protection
• Manage audits, regulatory reporting, workers’ compensation processes, OSHA logs, and return-to-work programs
• Establish foundational EHS systems and processes that will scale as the facility grows

Qualifications

• Bachelor’s degree in Environmental, Health & Safety, Engineering, or related technical field (or equivalent experience)
• Proven EHS experience within a manufacturing environment
• Demonstrated ability to work hands-on in startup or greenfield settings
• Strong knowledge of OSHA regulations, industrial safety practices, and environmental compliance
• Experience in medical device, pharmaceutical, or cleanroom manufacturing preferred
• Ability to influence cross-functional teams and build a proactive safety culture
• Excellent problem-solving, communication, and leadership skills
• Willingness to grow into an EHS Manager role as the site expands