Senior Electrical Engineer

Senior Electrical EngineerAt Elroy Air, we build autonomous vertical takeoff and landing (VTOL) cargo drones to change the way the world moves goods. Transporting cargo by air is faster and more direct than by land or sea, but it has been prohibitively expensive for medium-size loads. We've set out to expand middle-mile logistics possibilities across multiple sectors, with our sights on a $420Bn global total addressable market for cargo logistics across defense, commercial and rapid response. We are a team of builders, engineers, and operators who believe that the defense, commercial, and rapid response communities need faster, better logistics solutions. We are seeing increasing demand as customers and prospects respond enthusiastically to the systems we've built. As we mature and deploy our offerings, we are looking for people like you: motivated collaborators, enthusiastic about our mission and ready to roll up their sleeves and make a big impact to improve how logistics works around the world. You will play an important role in establishing the Elroy Air Chaparral as the industry standard in this massive market. We believe diverse perspectives at all levels of the organization are critical to innovation and employee development. This includes but is not limited to gender identity, race, ethnicity, sexual orientation, gender expression, religion, age, ability, parenthood status, veteran status, educational background, citizenship status, or any combination of these characteristics.The Senior Electrical Engineer at Elroy Air will be responsible for the continued development and testing of Chaparral, our hybrid electric VTOL cargo aircraft. The responsibilities will include modifying existing designs, bench testing, flight testing, and troubleshooting our hybrid electric powertrain and electrical systems. You will be involved in the high-voltage power train, electrical systems, harnesses, and testing. This role requires a balance of high-level engineering and hands-on ability to execute tasks across multiple disciplines as we advance the future of middle-mile logistics.ResponsibilitiesIron Bird Development: Take charge of the electrical layout, wiring, and assembly of the aircraft's Iron Bird ground test platform. This skeletal replica of the aircraft's avionics and power train serves as a non-flying ground test platform. Run tests and analyze data on flight-representative subsystems, wire harnesses, and actuators.Powertrain: Build, test, and iterate on the hybrid-electric powertrain architecture, including the turbine powerplant, generators, high-voltage motors and battery pack integrations.High Voltage and Power Distribution: Build, Test, and iterate on the high-voltage distribution network, ensuring strict safety isolation, grounding, EMI/EMC mitigation, and circuit protection. Systematically solve observed issues, propose and implement solutions in collaboration with our multidisciplinary team.Hands-on Harnessing: Layout, build, and rework complex aerospace-grade wire harnesses. Select connectors, shielding, and routing paths optimized for SWaP-C.Test and Flight Validation: Define and implement electrical testing strategies. Perform comprehensive test plans, design and build test fixtures, conduct hardware-in-the-loop (HIL) testing, and support ground and flight test operations.Cross Disciplinary Collaboration: Act as the primary point of contact for electrical considerations, collaborating with mechanical, software, flight test, and systems engineering to rapidly bridge gaps between hardware and software.Safety and Compliance: Ensure that system testing is conducted safely and implement risk mitigation strategies. Verify that electrical designs adhere to safety standards, participate in safety reviews, and maintain clear documentation to support FAA certification pathways.Our Ideal CandidateBachelor's degree or higher in Electrical Engineering or a related field5+ years of professional engineering experience, ideally in a fast-paced startup, or small team environmentProven track record with electric vehicles, eVTOL, or aerospace powertrain and high-voltage DC distribution developmentExtensive experience debugging and using lab equipment like oscilloscopes and spectrum analyzersProficiency in electrical CAD tools for schematic capture, layout, and wire harness designDemonstrated ability to self manage competing priorities, self-directed tasks, and solve ambiguous problemsBonus Points ForMaster's degree in Electrical Engineering or a related field8+ years of experience in electrical systems design for autonomous systems or VTOL aircraftExperience with hybrid propulsion systemsFamiliarity with aerospace certification frameworks or guidelinesHands-on experience with flight testing and data analysis using Python or MATLABWhat We Offer:Competitive salaryEquity ownership in a rapidly growing advanced aerospace companyComprehensive medical benefits401(k) with company contribution + Roth IRAFree daily lunch provided onsiteFlexible time-off policy3 months of paid parental leaveEmployee assistance program with 24/7 supportHigh-impact startup environment with significant ownership and autonomyOpportunities for rapid career growth and internal advancementYou'll work with a motivated, kind, and highly skilled teamYou'll help shape and define our company culture and valuesYou'll help build and scale a new category of aerospace / logistics technology$210,000 - $230,000 a yearElroy Air is an equal opportunity employer. We consider all qualified applicants without regard to race, color, religion, sex, gender identity, sexual orientation, national origin, age, disability, veteran status, or any other protected status under applicable law. We are committed to an inclusive, harassment-free workplace and we gladly provide reasonable accommodations to support our team.Applicants must be legally authorized to work in the United States as a U.S. citizen or lawful permanent resident (green card holder). All employees will be screened through E-Verify.Elroy Air does not engage with external recruiting agencies/individual recruiters that we do not have a written agreement with and all employment activities are managed through our internal team. We reserve the right to make use of any unsolicited resumes received without being responsible for payment of any fees asserted from the use of unsolicited resumes.