Process Engineer

Job Title: Process Engineer Job Description
The Process Engineer will analyze, improve, and adjust plastic injection molding processes to maximize cost efficiency, product quality, and throughput. This role focuses on developing and validating processes using Scientific Injection Molding techniques, establishing robust process controls, and ensuring consistent, high-quality output in a fast-paced manufacturing environment.
Responsibilities

• Develop and validate processes for all new injection molds using Scientific Injection Molding techniques.
• Collaborate closely with Engineering, Quality, and Production teams to establish stable, repeatable, and capable manufacturing processes.
• Perform start-up, shutdown, and changeovers of injection molding machinery and auxiliary equipment.
• Conduct mold setups and pull-outs in alignment with production and sampling schedules.
• Troubleshoot and optimize existing molding processes to maintain part quality and reduce scrap levels.
• Develop, standardize, and maintain detailed process documentation, including process sheets and related instructions.
• Monitor process performance, identify areas for improvement, and implement corrective actions and enhancements.
• Lead initiatives to improve cycle time, cavitation efficiency, scrap reduction, and overall processing consistency.
• Provide training, coaching, and technical support to Mold Setters, Operators, and Engineering staff on molding processes and best practices.
• Recommend mold and equipment design changes to improve performance, reliability, and manufacturability.
• Support capital equipment projects by providing technical input on specifications, installation, and startup.
• Participate in cost-reduction initiatives and cross-functional corrective action teams to improve efficiency and quality.
• Provide technical support for new tooling qualifications, process validations, and customer trials.
• Ensure compliance with company Safety, Quality, and Productivity standards in all process engineering activities.

Essential Skills

• At least 2 years of successful experience in a plastic injection molding engineering role.
• A minimum of 2 years of prior experience in an injection molding environment.
• Five years of successful plastic injection molding processing experience.
• Demonstrated knowledge and practical application of Scientific Injection Molding techniques.
• Strong troubleshooting and diagnostic skills in initial process setup and development, tooling, validation, and customer trials.
• Comprehensive knowledge of plastic processing and manufacturing to maintain consistent quality output.
• Ability to read and interpret measuring devices and blueprints accurately.
• Process development and process engineering expertise in injection molding.
• Experience with continuous improvement and process improvement in a manufacturing setting.

Additional Skills & Qualifications

• Bachelor's degree in Mechanical, Industrial, or Manufacturing Engineering.
• Two-year technical degree or comparable work experience.
• Knowledge of lean manufacturing tools and applications is preferred.
• Proficiency in Microsoft Office Suite is a plus.
• Ability to collaborate effectively with cross-functional teams including Engineering, Quality, and Production.
• Strong communication skills to provide clear training and technical guidance to operations and engineering personnel.

Work Environment
This role is based in a manufacturing facility that operates across four shifts, with core hours from 8:00 a.m. to 5:00 p.m. The site includes 12 injection molding machines and works closely with another process engineer and an assembly engineer on-site. The environment focuses on world-class engineering solutions for advanced composites and engineered resins across multiple industries, including programs for major automotive and heavy truck OEMs. The work setting emphasizes safety, quality, productivity, and continuous improvement, with access to modern injection molding equipment, auxiliary machinery, and standard office software tools.
Job Type & Location
This is a Permanent position based out of Warren, MI.
Pay and Benefits
The pay range for this position is $75000.00 - $100000.00/yr.
Individual compensation offered for this position within this range will depend on many factors, including qualifications, skills, relevant experience, job knowledge, geographic location, internal equity, and other pertinent job-related factors.
A rich Benefits Package including Medical, Dental, Vision, Long and Short-Term Disability (Company Paid), a robust Wellness Program, tuition reimbursement, and a 401(k) Retirement Plan with matching. Vacation and Sick Time Up to Ten (10) paid holidays (including one diversity holiday) Opportunities for growth and job training, for energetic, career-minded individual
Workplace Type
This is a fully onsite position in Warren,MI.
Application Deadline
This position is anticipated to close on Sep 29, 2026.
About Actalent


Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 20,000 consultants and 5,000 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500. We are proud to be an Engineering News-Record (ENR) Top 500 Design Firm for our engineering design services and a ClearlyRated Best of Staffing® winner for both client and talent service.


The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.


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San Francisco Fair Chance Ordinance: Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.



Massachusetts Lie Detector: It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.



Use of Artificial Intelligence (AI): We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.