Manufacturing & Automation Engineer
$40 - $45 per hourBEPC Inc. - Business Excellence Professional Consulting
Job Title: Manufacturing & Automation Engineer
Location: San Angelo, TX 76905
Employment Type: W2 Contract – 12 Month contract with the possibility for extensions
Pay Rate: $40.00 - $45.00/hour (determined by experience, paid weekly)
Work Model: Fully Onsite
Role Overview
BEPC is seeking a skilled Manufacturing & Automation Engineer to support manufacturing automation initiatives at our client's facility in San Angelo, TX. This role focuses on system integration, SCADA development, industrial automation, and connecting plant-floor control systems with enterprise-level databases and MES platforms.
The ideal candidate will have hands-on experience with PLC programming, OPC UA architecture, SCADA systems, industrial networking, and database integration. This position plays a critical role in optimizing manufacturing performance, ensuring reliable data flow, and improving Overall Equipment Effectiveness (OEE) across production operations.
Key Responsibilities
- Design and configure secure, reliable OPC UA communication architectures using Kepware KEPServerEX.
- Establish and maintain high-performance connectivity between manufacturing equipment and enterprise systems.
- Architect and manage bi-directional data exchange between plant-floor machinery and corporate databases.
- Support database integration using FactoryTalk Transaction Manager and SQL-based systems.
- Program, modify, troubleshoot, and optimize Siemens PLCs (S7-1200/S7-1500) using TIA Portal.
- Program, modify, troubleshoot, and optimize Rockwell/Allen-Bradley PLCs (ControlLogix/CompactLogix) using Studio 5000 and RSLogix 5000.
- Develop, configure, and deploy HMI and SCADA solutions using Siemens WinCC and FactoryTalk View.
- Collaborate with Operations, MES, Quality, Engineering, and IT teams to integrate automated manufacturing equipment.
- Create and maintain tag databases and communication mappings across multiple systems.
- Troubleshoot communication failures and data transfer issues.
- Ensure data integrity and system reliability throughout MES and manufacturing environments.
- Support equipment commissioning, startup activities, and automation system validation.
- Optimize PLC logic and automation performance to maximize Overall Equipment Effectiveness (OEE).
- Maintain documentation for automation systems, network configurations, and process improvements.
- Follow all safety, quality, and operational procedures.
Qualifications Required
- Bachelor’s degree in Electrical Engineering, Mechatronics, Computer Science, or a related technical discipline.
- Minimum 3 years of hands-on experience programming and commissioning industrial PLCs in a manufacturing environment.
- Advanced experience with Siemens automation platforms:
- TIA Portal
- STEP 7
- S7-1200
- S7-1500
- Advanced experience with Rockwell Automation platforms:
- Studio 5000
- RSLogix 5000
- ControlLogix
- CompactLogix
- Strong experience configuring Kepware KEPServerEX.
- Strong knowledge of OPC UA architecture and security protocols.
- Experience with FactoryTalk Transaction Manager.
- Experience working with SQL and relational databases.
- Strong understanding of industrial communication protocols, including:
- Profinet
- Ethernet/IP
- Modbus TCP
- OPC UA
- Excellent troubleshooting and problem-solving skills.
- Strong communication and collaboration skills.
Preferred Qualifications
- Experience supporting MES integrations.
- Experience in high-volume manufacturing environments.
- Knowledge of SCADA system architecture and enterprise integrations.
- Experience working with multi-vendor automation platforms.
- Understanding of manufacturing data analytics and OEE improvement initiatives.
About BEPC
BEPC Inc., founded in 2007, is a 100% employee-owned company providing top-tier consulting and staffing solutions across industries like technology, engineering, manufacturing, and project management. At BEPC, we are driven by innovation and a commitment to excellence. We take pride in fostering a collaborative and innovative environment where our team members thrive. With competitive benefits, including medical, dental, vision, and life insurance, BEPC is dedicated to supporting our employees' personal and professional growth.
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