Process Control Specialist

About the Role

Are you passionate about automation and solving real-world challenges? Join us as a Process Controls Specialist and play a key role in delivering reliable, cutting-edge control systems for our customers. In this hands-on role, you'll troubleshoot, program, and support PLC-based systems, instrumentation, and electrical equipment across diverse industrial environments. You'll work both independently and as part of a project team to install, commission, and maintain safe, efficient, and well-documented control solutions.

What You'll Do

• Diagnose, repair, and install electrical and control systems, including PLCs, HMIs, VFDs , and integrated hardware/software solutions
• Install and troubleshoot instrumentation for pressure, temperature, flow, and level, plus digital communication systems like radio, cellular, and Ethernet
• Resolve issues with control loops, 4-20 mA signals , motor controllers, relays, and ladder logic
• Configure and program VFD systems; analyze and improve existing PLC programs
• Upgrade and maintain PLC and HMI systems, including cabinet and field terminations
• Support commissioning, calibration, startup, and ongoing service of control systems
• Interpret and update electrical schematics, blueprints, and P&ID drawings -even when documentation is limited
• Travel to customer sites for installations, service, and meetings as needed

What You'll Bring

• Hands-on experience with PLCs, HMIs, drives, motors, and industrial controls
• Technical education (vocational/associate degree) or 3-5 years of relevant experience
• Strong troubleshooting skills across electrical, mechanical, and pneumatic systems
• Proficiency with Rockwell Automation tools (RSLogix 500/5000, PanelBuilder32, FactoryTalk View Studio) and Microsoft Office
• Ability to wire systems with or without detailed schematics
• Self-starter mindset with flexibility for callouts and occasional overtime
• Excellent organization and attention to detail under pressure
• Physical ability to lift up to 50 lbs and work indoors/outdoors, including climbing and bending
• Valid driver's license and willingness to travel

Ideal Candidate

The ideal candidate demonstrates Level 2 proficiency or above , with strong technical skills, problem-solving ability, and a commitment to safety and continuous learning.

Your Growth Path

We invest in your development through a clear progression plan:

• Level 1: Foundations - Use a multimeter for AC/DC voltage and current; wire and troubleshoot relay logic circuits; read and modify electrical schematics; connect to PLCs via RSLogix 500/5000; build control panels and install wiring
• Level 2: Systems and Drives - Troubleshoot and start up PowerFlex VFDs; install and troubleshoot signal loops and communication radios
• Level 3: HMI and Instrumentation - Create and troubleshoot FactoryTalk View ME projects; calibrate and troubleshoot advanced instrumentation
• Level 4: Advanced Controls & Leadership - Write PLC programs in Studio 5000; lead new or retrofit control system installations; mentor and guide technicians on projects; advancement requires demonstrated proficiency at each level

Thompson Solutions Group is an Equal Employment Opportunity Employer