Senior Mechanical Design Engineer
$120k - $160kTorev Motors
About Torev Torev is a venture‑backed company on the cutting edge of electric‑motor innovation. We are pioneering next‑generation motors that eliminate rare‑earth materials while delivering world‑class performance. Our externally excited, axial‑flux architecture improves supply‑chain resilience and enables high‑performance electrification across automotive and defense applications. We hold issued patents, have validated prototype hardware in our lab, and are backed by U.S. Army SBIR funding. Our engineering team is small, senior, and deliberate — this is a rare chance to get in on the ground floor and shape how a category‑defining product gets built. The Role Remote Work Available: Fully remote options are available for this role but must be in the U.S. Salary Range: $120,000–$160,000 Must have U.S. Work Authorization. Must be U.S. Person due to export control regulations (defined as a U.S. citizen, lawful permanent resident, refugee, or asylee). As our Senior Mechanical Design Engineer, you will own the thermomechanical design and physical realization of our motors — turning validated electromagnetic designs into manufacturable, structurally sound, thermally managed hardware that survives high‑speed operation and proves itself on the dyno. You will be the mechanical backbone of both our 15kW scale model and our 150kW full‑scale prototype, and you will build the in‑house prototyping and test capability that lets us iterate fast and cheaply. Simulations only become a real motor when someone makes the rotor hold together at 11,000 RPM, keeps the windings cool enough to hit 97% efficiency, and builds the rigs that prove it. That someone is you. What You’ll Own This role is defined by outcomes, not a laundry list of tasks. In your first 12–18 months, you will: Design the mechanical heart of the 150kW prototype — rotor structural integrity to 11,000 RPM with solid margin, the bearing and shaft system, housing, and a package that hits our aggressive mass target — validated by FEA and confirmed on test. Own the thermal management system that keeps the motor within limits at rated load and enables sustained 97% efficiency, with models correlated tightly to real test data. Stand up our in‑house prototyping and test capability — the dyno rigs, fixtures, instrumentation, and repeatable procedures that cut our dependence on outside test houses and shorten every iteration. Deliver manufacturing‑ready documentation — clean prints with proper GD&T, BOMs, and PLM‑managed revisions — and manage fabrication vendors from RFQ through part acceptance on cost, quality, and lead time. Prove the concept on the 15kW scale model first, then scale it — and contribute patentable mechanical and thermal innovations to our growing IP portfolio. What You Bring We are looking for an A‑player with a track record of turning hard mechanical problems into shipped hardware. You have: A Bachelor’s in Mechanical Engineering (or closely related field) and a proven record leading design projects from concept to realized, tested hardware in a professional setting. High‑speed rotating machinery experience — you understand rotordynamics, critical speeds, balancing, bearing selection, and containment, and how centrifugal stress and thermal growth interact in a spinning rotor. Deep structural, thermal, and fluid‑dynamics simulation skills — and the judgment to know when a model can be trusted and when it must be confirmed by test. Strong CAD, PLM, and print‑preparation skills with rigorous GD&T, and a design‑for‑manufacturability mindset from the first sketch. Hands‑on test engineering chops — you have built rigs, fixtures, and instrumentation from scratch and used the data to close the loop on design. The operating style of an early‑stage builder — you own projects end to end, thrive on ambiguity, prioritize ruthlessly, communicate clearly, and report results with total intellectual honesty. Bonus Points Master’s degree in Mechanical Engineering or a related field. Automotive or aerospace experience, especially with traction motors or high‑speed machinery. Mechatronic / electromechanical systems design. Composites design and fabrication. Full product development from concept through large‑scale manufacturing. Startup or scrum‑team experience, and familiarity with electric‑motor standards and regulations. Why You’ll Want This Job It matters. Your work is what turns a promising simulation into a real motor. You own a domain that directly decides whether the product succeeds. Real ownership. You will define how Torev prototypes and tests — building the capability from the ground up and setting the standards the whole team works to. Meaningful upside. Competitive salary plus meaningful equity at an early‑stage company with real traction, an Army contract in hand, and a clear path to Series A. Genuinely hard, genuinely fun engineering. Matching permanent‑magnet performance without the magnets means solving mechanical and thermal problems the industry says shouldn’t be solvable at this power density. Compensation & Benefits Competitive salary with salary range of $120,000–$160,000, commensurate with experience. Meaningful equity — this is an early hire at a well‑capitalized seed‑stage company. Health, vision, and dental insurance. Generous vacation policy. Hybrid and remote work options. Our Hiring Process We use a structured, respectful process so both sides can make a confident decision: a short screening call, an in‑depth conversation about your career, two focused interviews (one technical, one on how you execute and build), and reference conversations. We move quickly for the right person. Location, Eligibility & Work Authorization Location Candidates must be living and working in the U.S. Export Control Some projects will involve technology subject to U.S. export control regulations. As a result, applicants for this role must qualify as a U.S. Person, defined as a U.S. citizen, lawful permanent resident (green card holder), refugee, or asylee. Visa Sponsorship This position is not eligible for employment visa sponsorship. Torev Motors is committed to creating a diverse and inclusive workplace. All employment decisions shall be made without regard to an individual’s race, color, sex, gender identity, gender expression, religion, age, national origin or ancestry, citizenship, physical or mental disability, medical condition, family care status, marital status, domestic partner status, sexual orientation, military or veteran status, or any other basis protected by federal, state or local laws. #J-18808-Ljbffr
$150k - $190k
...Belong. Connect. Grow. with KBR! Title Senior Mechanical Design Engineer KBR’s National Security Solutions team provides high-end engineering and advanced technology solutions to our customers in the intelligence and national security communities. In this position, your...SeniorLocal areaRemote workFlexible hours- TSC in Washington, DC area seeks a Mechanical Design Engineer to own full lifecycle development of advanced mechanical systems for communications hardware. You will design, prototype, test, and integrate robust assemblies, collaborating with multidisciplinary teams onsite...Senior
$150k - $190k
KBR Careers in Washington is seeking a Senior Mechanical Design Engineer to lead design efforts profoundly impacting national security. Responsibilities include mechanical design, evaluation of systems, and development using CAD tools. Candidates should have a Bachelor’...Senior$150k - $170k
...Job Title: Senior Mechanical Engineer (HVAC & Plumbing) Location: Washington, DC / Chicago, IL Job Type: Full-Time Work Arrangement : Hybrid About... ...Professional Engineer with 8+ years of HVAC and plumbing design experience who is passionate about leading projects, mentoring...SeniorFull timeWork at office$100k - $200k
...Job Overview We are seeking a Senior Mechanical Engineer to join our team as a full‑time on‑site role. The position focuses on air distribution, ventilation, automation, controls, design, development, construction, QA/QC, and relevant standards (LEED, BD+C, ASHRAE). Responsibilities...SeniorFull timeLocal area$135k - $190k
...TSC is seeking a highly motivated and skilled Senior Mechanical Engineer to support work at the Naval Research Laboratory. This position offers... ...The Senior Mechanical Engineer will be responsible for the design and development of aerospace structures, mechanical components...SeniorWork experience placementFlexible hours- ...disability, 401(k), retirement plan United States, D.C., Washington Senior Mechanical Engineer The Building People, LLC seeks a Senior Mechanical Engineer... ...performs building evaluations, surveys, studies, and design work; reviews construction documents; and documents systems...SeniorTemporary workWork experience placementRemote workFlexible hours
$126.4k - $189.6k
...a mission to become the world’s leading integrated design practice. Our architects, engineers, interior designers, consultants, sustainability specialists... ...with Stantec. Your Opportunity We are seeking a Senior Mechanical Engineer to help lead exciting and complex projects...SeniorFull timeContract workTemporary workPart timeFor contractorsCasual workWork at officeLocal areaFlexible hours- ...Lead packaging engineering activities for sterile and non-sterile medical devices throughout the product lifecycle. Develop, execute, and maintain packaging design verification and validation activities. Author and review packaging validation protocols and reports, including...SeniorContract work
- ...Job Description We are seeking a mid-level Mechanical Engineer to support the development, deployment, and continuous improvement of Quartermaster... .... You will work closely with engineering and operations to design and release mechanical hardware and drive electromechanical...SeniorRemote workFlexible hours
- ...sustainable, and cost-effective. Through innovative HVAC engineering, electrical upgrades, building automation systems,... ...the Position Our client is seeking an experienced Senior Mechanical Engineer to lead the design and engineering of complex HVAC systems, boiler plants...SeniorFor contractors
- ...leading defense manufacturer, seeks a skilled manufacturing process engineer to drive assembly optimization and cost reduction at our... ...ensuring quality standards. This hands-on role involves leading design reviews, collaborating with supply chain teams, and mentoring junior...Senior
$100k - $150k
...What is the Opportunity? At Aecon Engineering Services Inc. (United), we are a team of... ..., builders, planners, and thinkers that design and build today's infrastructure, for tomorrow... ...We are seeking an enthusiastic Sr. Mechanical Engineer with experience supporting Power...Senior$130k - $150k
...across data centers and mission-critical environments to validate that systems are designed, installed, and performing at the highest level. We are seeking a Senior Mechanical Project Engineer who brings deep technical expertise, field leadership, and the ability to drive...SeniorFor contractorsVisa sponsorship- ...Overview Senior Marine Engineer - Position Description. Join a team that’s shaping the future of Navy... ...team members Conduct in-service ship design reviews and engineering activities;... ...systems engineering support for the Hull, Mechanical & Electrical (HM&E); Command, Control,...SeniorTemporary workFor contractorsImmediate startFlexible hours
- Applied Research Associates, Inc. is looking for a Senior Mechanical Engineer to aid in the design of equipment for chemical manufacturing systems and unmanned systems. This role demands expertise in SolidWorks and AutoCAD, focusing on creating detailed designs and manufacturing...Senior
- Washington, D.C., District of Columbia, United States About the job Senior Mechanical Engineer Our client is seeking a Senior Mechanical Engineer with 8+ years of HVAC and Plumbing design experience to join our Washington, DC office in the heart of Georgetown. This is...SeniorWork at officeLocal area
- A maritime defense firm is seeking a senior-level Naval Architect IV to support naval shipbuilding... .... This role involves leading ship design analyses, evaluating performance, and... ...architecture experience, a degree in engineering, and strong leadership abilities. Competitive...Senior
$110.78k - $166.18k
...Group. As a global leader in consulting, engineering, and commissioning services, we... ...vertical transportation, and commissioning. Senior Mechanical Engineer - Washington, D.C. We are... ...Diego offices, you will contribute to the design of major projects from both inpatient...SeniorFor contractorsWork from home- ...Position Overview: System One is seeking a Senior Mechanical Design Engineer to support the Molten Chloride Fast Reactor (MCFR) program and the Molten Chloride Reactor Experiment (MCRE) . This role plays a key part in designing and analyzing mechanical systems that...SeniorContract workWork at office
$120k - $148k
Description ARA is seeking a Senior Mechanical Engineer to support the design of equipment, tooling, and interfaces for energetic chemical manufacturing systems and unmanned systems (UxS) programs supporting U.S. Government customers. This role spans a broad range of mechanical...Senior- A specialized maritime engineering firm is seeking a subject matter expert-level Naval Architect in Washington, DC. This role involves technical support for ship design and structural analysis, with a focus on mentoring junior staff and delivering high-quality naval architecture...Senior
$125k - $140k
Forterra Inc. is looking for a Software Engineer to join our DevOps and Tooling team in Arlington, Virginia. This position involves collaboration with vehicle integration engineers as well as production teams, helping to develop innovative solutions in ground autonomy...Senior$119.07k - $195.62k
A leading engineering firm is seeking a Senior Mechanical Engineer to perform pipe stress analysis and design for projects across various locations. The ideal candidate will have a Bachelor’s degree in Mechanical Engineering and at least 10 years of relevant experience,...Senior- Stantec is looking for a Senior Mechanical Engineer to join our DC office and lead exciting projects. The role involves designing advanced mechanical systems, ensuring integration with architecture, and incorporating sustainable methods. Candidates should have a Professional...SeniorWork at office
$84.7k - $144.43k
Overview DLR Group is an integrated design firm with a promise to elevate the human experience through design. This fuels the work... ..., you’re in the right place. DLR Group has an opening for a Mechanical Engineer with a focused skillset on data center projects. Position...SeniorWork at office$84.7k - $144.43k
...Overview DLR Group is an integrated design firm with a promise to elevate the human experience through design. This fuels... ...’re in the right place. DLR Group has an opening for a Senior Mechanical Controls Engineer. Position Summary As part of the engineering team at DLR...SeniorWork at officeLocal area- Serco is seeking a Senior Naval Architect in the United States (Arlington area) with deep hydrodynamics and ship design expertise. The role requires active DoD Secret clearance and hands-on analysis of hull performance, resistance, propulsion, and seakeeping to optimize...Senior
$100k - $200k
Jobot is seeking a Senior Mechanical Engineer for a full-time on-site position in Washington, D.C. The role emphasizes the design and development of mechanical systems while utilizing BIM software for 3D models and technical drawings. Ideal candidates will have a Bachelor...SeniorFull time- ...Architect IV to join our Washington, DC team. The role focuses on engineering support across lifecycle acquisitions, from early development to fielding, with emphasis on hull, propulsion, and mechanical systems. Ideal candidates have 10+ years in Naval Architecture, DoD...Senior
Do you want to receive more vacancies?
Subscribe and receive similar vacancies to Senior Mechanical Design Engineer. Be the first to apply!
- mechanical engineer consultant Washington DC
- ships motorman Washington DC
- motorman Washington DC
- mechanical maintenance engineer Washington DC
- mechanical design engineer Washington DC
- senior trade analyst Washington DC
- senior app developer Washington DC
- senior customer service advisor Washington DC
- senior international account manager Washington DC
- senior magento developer Washington DC

