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Operations Manager

Lighthouse for the Blind

Operations Manager - Job SummaryReports To: Director of Operations / VP of OperationsFLSA Status: ExemptPosition OverviewThe Operations Manager is responsible for leading all day-to-day manufacturing operations across aerosol filling, liquid filling, converting, assembly, kitting, packaging, and related production processes. This role oversees Production, Planning & Scheduling, and Operations Support teams to ensure the safe, efficient, and profitable execution of manufacturing activities while meeting customer requirements for quality, cost, and delivery. The role serves as a key leader in aligning customer demand, production capacity, workforce resources, material availability, and inventory strategies to achieve business objectives.Key ResponsibilitiesOperations & Manufacturing LeadershipLead daily manufacturing operations to achieve safety, quality, productivity, cost, and delivery goals.Manage production performance through key metrics including OEE, labor efficiency, throughput, schedule attainment, waste reduction, inventory accuracy, and on-time delivery.Optimize utilization of labor, equipment, and facility resources.Ensure staffing levels, workforce performance, and operational resources align with business requirements.Production Planning & SchedulingDirect the Planning and Scheduling function to ensure efficient alignment of customer demand with manufacturing capacity.Develop and maintain production schedules that maximize machine utilization, labor efficiency, and material availability.Support Sales & Operations Planning (S&OP), capacity planning, forecasting, and inventory management.Monitor schedule performance and implement corrective actions to address constraints and bottlenecks.Maintain accurate ERP planning data, routings, and work center information.Continuous Improvement & Operational ExcellenceChampion Lean Manufacturing, 5S, Kaizen, and continuous improvement initiatives.Lead waste reduction, process optimization, downtime reduction, and productivity improvement efforts.Utilize root cause analysis and problem-solving methodologies to eliminate recurring operational issues.Foster a culture of accountability, engagement, and continuous improvement.Quality, Safety & CompliancePartner with Quality leadership to ensure products meet customer and regulatory requirements.Support ISO, GMP, and quality management system compliance.Promote a strong safety culture and ensure compliance with OSHA, environmental, and company regulations.Lead investigations and corrective actions for safety and quality incidents.Financial & Business ManagementManage operational spending, labor costs, conversion costs, and material utilization within budget targets.Support capital planning, cost reduction efforts, and profitability improvement initiatives.Identify opportunities for investments that improve safety, quality, capacity, and productivity.Cross-Functional LeadershipCollaborate closely with Supply Chain, Purchasing, Customer Service, Sales, Maintenance, Engineering, Quality, and Human Resources.Support equipment reliability, new product introductions, process improvements, and operational strategy execution.Leverage ERP systems and operational analytics to improve decision-making and reporting.Leadership ResponsibilitiesThe Operations Manager directly supervises Production Supervisors, Production Planning/Scheduling personnel, Shift Leaders, and Operations Support staff, with overall responsibility for a workforce of approximately 50+ employees.Key leadership responsibilities include:Hiring, onboarding, training, and employee developmentPerformance management and coachingWorkforce planning and staffingEmployee engagement and retentionSuccession planning and leadership developmentCorrective action and disciplinary processesQualificationsBachelor’s degree in engineering, manufacturing, business, or related field.Minimum 7 years of progressive manufacturing leadership experience.Minimum 3 years leading supervisors, managers, planners, and operational teams.Experience in aerosol converting, liquid filling, assembly, kitting, packaging, or related manufacturing environments.Strong knowledge of Lean Manufacturing, continuous improvement, production planning, ERP systems, and manufacturing KPIs. #J-18808-Ljbffr

Vacancy posted 2 days ago
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