Control Automation Engineer

Job Description

Job Description

Job Description

Job Title : Controls Automation Engineer – Rockwell/Allen-Bradley

Location : Lenexa, KS 66215

Shift : Monday–Friday | 1st Shift | Flexible Schedule

Pay Rate : $42 – $45/hr on W2, based on experience

Duration : 12-month contract

Work Mode : On-site

Job Summary

The Controls Automation Engineer will support industrial controls and automation systems in a manufacturing environment, with a strong focus on Rockwell Automation/Allen-Bradley PLC platforms. The role involves PLC programming, HMI/SCADA troubleshooting, automation project support, and diagnosing control, instrumentation, and electrical issues to minimize production downtime.

Key Responsibilities

• Maintain PLC programs primarily using Rockwell Automation (Allen-Bradley) platforms, including ControlLogix, CompactLogix, and MicroLogix.
• Troubleshoot HMI/SCADA systems (e.g., FactoryTalk View SE/ME, Ignition) to support production monitoring and control.
• Support the full lifecycle of automation projects from concept and requirements definition through installation, startup, and handover to operations.
• Diagnose and resolve control system faults, instrumentation issues, and electrical failures to minimize production downtime.
• Develop and maintain technical documentation including P&IDs, electrical schematics, control narratives, and programming standards.
• Collaborate with process engineers to implement control strategies that optimize throughput, quality, and safety.
• Perform routine audits of control systems to identify risks and recommend preventative maintenance or improvement actions.
• Provide on-call and on-site technical support for critical production systems as required.
• Train and mentor maintenance technicians and operators on control system operation and basic troubleshooting.
• Ensure all systems comply with applicable safety standards (NFPA 70, OSHA, ISA/IEC) and internal engineering guidelines.

Required Qualifications

• Bachelor's Degree in Electrical Engineering, Controls Engineering, Automation Engineering, or a closely related field.
• 3–5 years of hands-on experience in industrial controls and automation engineering within a manufacturing environment.
• Demonstrated proficiency with Rockwell Automation / Allen-Bradley PLC platforms (ControlLogix, CompactLogix) and Studio 5000 / RSLogix 5000 programming software.
• Experience with HMI and SCADA configuration (FactoryTalk View, Wonderware, or similar).
• Strong understanding of industrial networking protocols including EtherNet/IP, DeviceNet, Profibus, and Modbus.
• Working knowledge of instrumentation, sensors, variable frequency drives (VFDs), servo systems, and motor control centers (MCCs).
• Familiarity with electrical codes (NEC/NFPA 70) and industrial safety standards (NFPA 79, OSHA 29 CFR 1910).
• Ability to read and interpret electrical schematics, wiring diagrams, and mechanical drawings.
• Strong analytical and problem-solving skills with a systematic approach to troubleshooting.
• Effective communication and documentation skills with the ability to present technical concepts to non-technical stakeholders.

Preferred Qualifications

• Rockwell Automation Certified Logix Designer (CLD) certification.
• Experience with batch control systems and ISA-88 batch standards.
• Familiarity with Manufacturing Execution Systems (MES) and integration with ERP platforms (e.g., SAP).
• Knowledge of robot programming and integration (FANUC, ABB, KUKA, or similar).
• Experience with Lean Manufacturing, Six Sigma, or continuous improvement methodologies.
• Prior experience in process industries such as food & beverage, chemicals, packaging, or life sciences.
• Familiarity with cybersecurity best practices for industrial control systems (ICS).

Working Conditions

• Fully on-site at the manufacturing facility.
• Manufacturing environment with exposure to noise, machinery, and industrial chemicals.
• Ability to stand and walk throughout the facility and occasionally work at elevated heights.
• Occasional on-call, off-shift, or weekend support may be required.
• Up to 10% travel may be required for vendor visits, training, or project support.