Process Engineer 3

IRP Medical is seeking a highly hands-on Process Engineer 3 to drive operational excellence within our specialized manufacturing facility, with focus on Liquid Injection Molding (LIM) operations. This critical role blends core process optimization principles with direct, daily operations support. The Engineer will be responsible for executing, monitoring, and controlling key process variables to ensure repeatable, high-quality production. Success in this position requires being the primary technical resource for troubleshooting floor-level issues and spearheading continuous improvement projects to optimize processes for medical device components in alignment with the IRP Quality Management System.

IRP Medical: IRP Medical manufactures high-quality silicone and elastomer components for medical and life-science applications. We are committed to precision, cleanliness, and supporting products that advance patient care. Employees join a team dedicated to excellence, problem solving, and meaningful impact in the healthcare industry.

Job Accountabilities :

Hands-On Process Execution & Floor Support

• Directly support daily LIM manufacturing operations by overseeing the execution of mold setups and production performance on the LIM presses.
• Collaborate with toolmakers, engineers, and maintenance to resolve mold and tooling, automation, and other equipment issues.
• Work side-by-side with technicians and operators to ensure production follows established standards, work instructions, and safety protocols.
• Troubleshoot process and equipment issues on molding machines, automation, and auxiliary equipment in real time to maintain product flow and quality.
• Recommend and implement tooling modifications to improve product quality and manufacturability
• Provide on-call technical support for critical process and automation issues

Process Monitoring & Optimization

• Develop and maintain process documentation including setup sheets, parameter sheets, and process control plans for all critical process variables.
• Maintain accurate, legible, and complete production and engineering documentation.
• Analyze trends to identify deviations and implement corrective actions.
• Optimize processes to improve throughput, reduce scrap, and improve consistency and repeatability.
• Program, maintain, and troubleshoot robotic automation systems including part removal and secondary automation
• Establish standardized procedures to ensure repeatability, efficiency, and compliance with ISO and medical manufacturing requirements.

Engineering & Technical Support

• Participate in cross-functional engineering projects involving new and repeat business.
• Assist in project planning, manufacturing handoff, and new product introduction activities.
• Assist with mold qualifications, sampling, and new tool launches
• Support integration of new automation systems, end-of-arm tooling, and automated inspection systems
• Support engineering projects including new equipment implementation and process transfers
• Train and mentor new employees, process technicians, and operators on proper procedures and best practices
• Provide technical guidance and support to production teams
• Promote teamwork, safety, and continuous improvement culture

Continuous Improvement

• Identify and implement Lean, 5S, and continuous improvement initiatives targeting process stability, cost reduction, and production efficiency.
• Participate in root cause analysis and corrective action implementation.
• Lead small-scale improvement projects and contribute to longer-term process roadmaps.

Cross-Functional Communication

• Interface with production, quality, maintenance, planning, suppliers, and customers as needed to support technical activities and business opportunities.
• Provide feedback to leadership regarding bottlenecks, quality risks, and improvement opportunities.

Safety, Quality, and Compliance

• Demonstrate a high priority for workplace safety and product quality.
• Support compliance requirements including ISO-13485.
• Ensure proper handling of specialty chemicals and equipment.

Other Duties

• May be required to lift up to 40 lbs.
• Perform all other duties as assigned.

Job Specifications :

Education: Bachelor's degree in Mechanical, Industrial, Chemical, Manufacturing Engineering or post-secondary degree or equivalent combination of relevant education and work experience that will allow successful performance of job expectations.


Years' Experience: 3-5+ years in manufacturing with LIM and automation experience required. Medical device, aerospace, defense, or related experience in similar process environments preferred. Hands-on manufacturing or production engineering experience strongly preferred.


Skills:

• Strong hands-on mechanical aptitude and comfort working on the production floor.
• Experience with Microsoft Office (Word, Excel, Teams).
• Experience in medical device manufacturing preferred.
• Experience working within ISO-13485 quality systems.
• Ability to track, analyze, and act on process data.
• Knowledge of Lean, Six Sigma, or continuous improvement tools a plus.
• Experience with PLCs, 3D modeling, and precision measurement tools beneficial.
• Experience with Arburg and Engel molding presses.
• Excellent communication, time management, and organizational skills.
• Ability to manage multiple priorities and maintain attention to detail under pressure.
• High level of professionalism, discretion, and documentation discipline.

Benefits:

At IRP Medical, we recognize how important your career and benefits are to you and your family. We offer a full suite of benefits, including medical, dental, vision, short and long-term disability coverage, accident insurance, critical illness insurance, basic and supplemental life insurance, employee assistance plan, retirement savings and matching, and other developmental opportunities. We are committed to supporting the way you live and work.

IRP Medical is an Equal Opportunity Employer. We consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other legally protected status. Applicants requiring reasonable accommodation to complete the application process may contact Human Resources.

This position requires access to information subject to the International Traffic in Arms Regulations (ITAR). Employment is contingent upon the applicant being a "U.S. person" as defined by ITAR (22 CFR §120.15), which includes U.S. citizens, lawful permanent residents, refugees, or asylees, as required by U.S. export control laws.

(Actual placement within the salary range is dependent on multiple factors, including but not limited to skills, education, experience and location)