Composite Technician - Fabrication/Assembly

Composite Technician - Fabrication/Assembly

AAA USA, Inc. is seeking a Composite Technician - Fabrication/Assembly to support the fabrication and sub-assembly of composite panels and spars. The role involves working on highly technical composite parts used in the production of aircraft structures. This is an excellent opportunity to contribute to an innovative aerospace project, focusing on the precision and quality of composite component manufacturing.

Key Responsibilities:

• Composite Panel Fabrication: Assemble composite panels and spars, ensuring alignment with engineering drawings and work instructions.
• Spar & Panel Assembly: Position and secure composite materials to fabricate spar structures, ribs, and skins for sub-assembly components.
• Trimming & Fitting: Cut, trim, and fit composite panels and pieces to exact dimensions, ensuring precision in sub-assembly.
• Bonding & Adhesives: Apply bonding agents, resins, and adhesives to join composite materials, ensuring a high-quality finish.
• Tooling & Jig Setup: Use jigs, molds, and fixtures for precision assembly and component alignment.
• Quality Control: Perform inspections during and after assembly, verifying dimensions, tolerances, and material quality.
• Work in Collaboration: Liaise with engineers, quality teams, and production managers to meet project deadlines and quality standards.
• Lean Manufacturing: Participate in continuous improvement activities, focusing on optimizing assembly processes and reducing waste.

Requirements:

Experience:

• Minimum 2 years of experience as a composite technician or in a related aerospace assembly role, focusing on panel and spar fabrication.
• Experience with composite materials, particularly in a sub-assembly environment.
• Prior experience working on Airbus programs or under Airbus specifications is a plus.

Technical Skills:

• Proficiency in reading and interpreting blueprints, technical drawings, and manufacturing specifications.
• Skilled in the use of hand tools, power tools, and precision measuring instruments.
• Familiarity with composite fabrication processes, including bonding, cutting, trimming, and fitting.

Physical Requirements:

• Ability to lift up to 50 lbs and perform repetitive tasks.
• Comfortable working in a fast-paced production environment while adhering to safety standards.
• Ability to stand, bend, and handle materials throughout the shift.

Preferred Qualifications:

• Experience in Airbus projects and knowledge of Airbus-specific manufacturing practices.
• Familiarity with Continuous Improvement methodologies such as Lean or Six Sigma.
• Hands-on experience in the assembly of complex composite components, such as spars and panels.
• NDI (Non-Destructive Inspection) knowledge is beneficial.

Education:

• High school diploma or GED equivalent required.
• Technical or vocational training in composites technology, aerospace manufacturing, or a related field is preferred.