Maintenance Manager

Job Description

Job Description

About the job

Company Overview

Ameritex Machine and Fabrication is a high-mix, quick-turn, ISO 9001:2015 certified sheet metal and structural fabrication facility that uses a variety of equipment such as CNC fiber lasers, CNC punch presses, CNC press brakes, and tube lasers to support multiple assembly lines. As a rapid parts manufacturer, we serve customers in energy, power generation, oil and gas, automotive, electric vehicle, and aerospace. We operate out of a state-of-the-art 100,000 sq. ft. facility in Conroe, Texas.

Position Summary

We are seeking a highly skilled Maintenance Manager with mastery-level knowledge in facility and CNC machine maintenance to join our dynamic team. The ideal candidate will have a passion for data-driven preventive maintenance, exceptional attention to detail, and the ability to thrive in a fast-paced environment.

The Maintenance Manager will lead and manage the maintenance team in a high-mix, low-volume fabrication environment, ensuring optimal equipment performance, facility upkeep, and adherence to safety and regulatory standards. This role will roll out a Total Productive Maintenance (TPM) system using the Quantum Lean (QL) approach and is expected to carry out all responsibilities Completely, Accurately, and Timely (CAT).

Essential Duties

Through effective team management and full use of the Computerized Maintenance Management System (CMMS), E-Maintenance:

Equipment Maintenance

• Perform and direct preventive maintenance activities to minimize equipment downtime, prevent failures, and extend asset lifespan
• Develop and implement maintenance schedules and procedures based on equipment manufacturer recommendations and equipment usage patterns
• Diagnose and troubleshoot equipment malfunctions, breakdowns, or performance issues to determine root causes and implement corrective actions
• Perform repairs, replacements, or adjustments to damaged or faulty components, parts, or systems to restore functionality and operational efficiency
• Coordinate with equipment suppliers, vendors, and external service providers for specialized repairs, spare parts procurement, or technical support as needed

Facility Maintenance

• Maintain building infrastructure, utilities, and facilities to ensure a safe, clean, and comfortable work environment
• Conduct regular inspections, repairs, and maintenance tasks to address facility-related issues such as leaks, cracks, safety hazards, or code violations

Safety

• Implement safety protocols, procedures, and training programs to promote a culture of safety, risk awareness, and regulatory compliance
• Conduct safety inspections, audits, and risk assessments to identify potential hazards, mitigate risks, and maintain compliance with regulatory requirements
• Ensure the proper functioning and maintenance of safety equipment, emergency systems, fire suppression systems, and other safety-related systems

Inventory and Budget

• Manage inventory levels of maintenance supplies, spare parts, and consumables to ensure adequate stock availability
• Develop and maintain maintenance and repair budgets

 

Quality

• Ensure all maintenance activities are performed to the highest standards, meeting or exceeding industry best practices
• Implement and maintain quality assurance protocols for maintenance work
• Conduct regular quality audits and inspections to ensure compliance with company standards and regulatory requirements

 

People Management

• Lead, coach, and develop the maintenance team to ensure high performance and professional growth
• Conduct regular performance reviews, provide constructive feedback, and implement training and development plans
• Foster a collaborative and inclusive work environment, promoting teamwork and effective communication

 

Administration

• Maintain accurate and up-to-date maintenance records in the CMMS, including work orders, equipment logs, and inspection reports
• Prepare and submit maintenance reports and performance metrics to senior management
• Develop and manage the maintenance budget, ensuring cost-effective use of resources

 

Tools, Materials, and Information (TMI)

Ensure team members have the TMI needed to do their jobs, including:

• Appropriate tools and equipment for maintenance tasks
• Access to manufacturer manuals, technical documentation, and schematics
• Availability of spare parts, consumables, and maintenance supplies
• Up-to-date safety guidelines, protocols, and regulatory compliance information
• Training materials and resources for skill development and safety training

 

Qualifications (Education/Experience) and Required Skills

• Required: GED or High School Diploma
• Required: Minimum of 7 years of industrial maintenance experience in a manufacturing environment, including at least 3 years in a maintenance supervisory or management role
• Required: Mastery-level knowledge of facility maintenance and CNC machine maintenance (fiber lasers, punch presses, press brakes, tube lasers, or similar)
• Required: Strong mechanical and electrical troubleshooting skills
• Required: Experience building and running a data-driven preventive maintenance program using a CMMS
• Preferred: Associate's Degree or greater in a technical, mechanical, or electrical field
• Preferred: Experience implementing Total Productive Maintenance (TPM) or Lean maintenance practices
• Preferred: Working knowledge of PLC technology, hydraulics, and pneumatics
• Preferred: Experience in an ISO 9001 certified facility
• Proven ability to lead, coach, and hold a team accountable
• Experience developing and managing a maintenance budget
• Working knowledge of OSHA and facility safety regulations
• Excellent verbal and written communication skills, with the ability to work effectively with all levels of the organization
• Bilingual (English/Spanish) preferred
• Proficiency with Microsoft Office applications
• Analytical aptitude, commitment to accuracy and quality, strong problem-solving skills, and attention to detail
• Strong organizational and time management skills, with the ability to manage multiple priorities under pressure
• Attributes consistent with company culture: safety, customer service, integrity, and continuous improvement

 

Work Availability and Travel

Must have the ability to work all shift schedules and periodic overtime, and be available for periodic weekend work should issues with machinery or the facility arise.