Mechanical Structural Engineer

Position Specifications We are seeking highly motivated Mechanical Engineers with strong structural analysis expertise to join our Energy Science and Power Systems Division at the Applied Research Laboratory (ARL) at Penn State. We support our national security and undersea warfare sponsors through the development and demonstration of science and technology with the expertise, tools, and processes to take concepts from the early developmental phase through transition to industry and the fleet. Responsibilities Perform structural analysis using analytical methods and FEA tools to evaluate mechanical components, assemblies, and systems. Develop, validate, and improve mechanical designs from concept through production. Collaborate with research and development, manufacturing, and testing teams to resolve structural or mechanical challenges. Support prototype builds, design reviews, and design‑for‑manufacturing (DFM) activities. Identify opportunities for performance improvement, weight reduction, cost reduction, and increased reliability. Required Skills / Experience Bachelor’s degree in Mechanical Engineering, Materials Science, or a related discipline. Solid understanding of finite element analysis (FEA) principles and analytical tools used in structural analysis. Ability to communicate theories and results to colleagues, management, and sponsors in both written and presentation format. Knowledge of structural analysis and mechanical design principles. Experience with finite element analysis software (ANSYS, Abaqus, SolidWorks Simulation, etc.). Proficiency with CAD software (Unigraphics, Siemens NX, SolidWorks, Creo, or similar). Strong problem‑solving skills. Past success in writing white papers or reports. Preferred Skills / Experience Master’s degree in Mechanical Engineering, Materials Science, or a related discipline. Experience with dynamic, thermal, or fatigue analysis of complex engineering systems. Knowledge of material selection, manufacturing processes, and GD&T. Familiarity with testing and validation methods for structural components. Minimum Education, Work Experience & Minimum Certifications Research and Development Engineer – Advanced Professional: Bachelor’s Degree – Engineering or Science and 5+ years of relevant experience. Research and Development Engineer – Mechanical (ARL) – Intermediate Professional: Bachelor’s Degree – Engineering or Science and 2+ years of relevant experience. Salary & Benefits The salary range for this position is $105,900.00 – $173,844.00. Penn State provides a competitive benefits package for full‑time employees, including comprehensive medical, dental, and vision coverage; robust retirement plans; substantial paid time off (holidays, vacation, and sick time); and a 75% tuition discount available to employees and eligible spouses and children. Eligibility & Clearance Current eligibility for access to classified information at the Secret level or higher and a subject to a government background investigation to upgrade clearance eligibility, if required. Employees must be eligible to obtain a government security clearance, participate in the ARL drug testing program, and comply with electronic and physical monitoring requirements applicable to federal contractors. Must be a U.S. citizen. EEO Statement Penn State is an equal opportunity employer and is committed to providing employment opportunities to all qualified applicants without regard to race, color, religion, age, sex, sexual orientation, gender identity, national origin, disability or protected veteran status. #J-18808-Ljbffr