Director of Bulking Operations
$200k - $250kGForce Life Sciences
Summary
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Our client is seeking an experienced manufacturing leader to oversee a complex pharmaceutical bulking operation supporting aseptic and non-aseptic production, process improvement, regulatory readiness, manufacturing scale-up, and team development. This individual will provide strategic and operational leadership across Paloperidone, Syringe A, Syringe B, and in-house polymer operations while ensuring product supply, GMP compliance, operational excellence, and strong people leadership.
Duties / Expectations of Role
- Lead bulking operations across Paloperidone, Syringe B, Syringe A, and the in-house polymer operation within a 24/7 pharmaceutical environment
- Directly oversee managers, supervisors, and an approximately 75–80 person multi-shift bulking organization
- Consolidate currently siloed bulking teams, establish cross-training, and improve organizational flexibility and coverage
- Lead highly complex aseptic and non-aseptic processes, including Paloperidone, Syringe B, Syringe A, and polymer manufacturing
- Drive process improvement, operational excellence, equipment reliability, and automation initiatives across bulking operations
- Lead complex investigations, deviation reduction, root cause analysis, CAPAs, and GMP compliance activities
- Partner closely with Quality, Engineering, MS&T, Facilities, and R&D to improve process performance and manufacturing readiness
- Improve manufacturing efficiency, schedule attainment, process robustness, and operator success within highly manual and technically complex operations
- Support new product introduction, technology transfer, manufacturing scale-up, and upcoming CapEx initiatives
- Develop managers, supervisors, and operators through coaching, accountability, cross-training, and consistent leadership practices
- Support FDA inspection readiness and address findings from mock audits and ongoing compliance activities
- Balance immediate operational stabilization with longer-term process, people, automation, and capacity improvements
Mandatory Requirements
- Bachelor's degree in Engineering, Life Sciences, or related technical discipline
- 10+ years of pharmaceutical, biopharmaceutical, or highly regulated manufacturing experience
- Extensive GMP and aseptic manufacturing experience, including complex sterile processes
- Experience leading managers, supervisors, and large multi-shift manufacturing organizations
- Strong technical background in aseptic processing, complex production processes, and manufacturing equipment
- Experience managing investigations, deviations, CAPAs, root cause analysis, and compliance activities
- Experience supporting FDA inspections, regulatory audits, and inspection readiness
- Proven success stabilizing and improving complex manufacturing operations
- Excellent people leadership, communication, and cross-functional collaboration skills
- Ability to work fully on-site xhyhwjd within a 24/7 manufacturing operation
Nice to Have
- Director or Senior Director-level manufacturing leadership experience
- Sterile injectable, aseptic filling, or complex suspension manufacturing experience
- Engineering, MS&T, or technical operations background with equipment troubleshooting expertise
- Experience consolidating siloed teams and building cross-training/accountability cultures
- Lean Manufacturing, Six Sigma, Continuous Improvement, or Operational Excellence experience
- Manufacturing scale-up, technology transfer, and facility expansion experience
- Experience in highly manual, technically complex, and regulated manufacturing environments
- Automation implementation or process automation experience
Term & Start
- Immediate need
- On-site role in Windsor, Colorado
- Permanent, Full-time position
- $200-$250k base salary
- Benefits included
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