Process Engineer II

Process Engineer II - IMC

Location: South Deerfield, MA Company: Pelican

At Pelican, we engineer products that stand up to the world's toughest conditions—because the people who rely on us do too. For nearly 50 years, we've been a trusted partner for military personnel, first responders, outdoor adventurers, and innovators who push the limits.

With a global presence that includes 11 offices, 4 manufacturing facilities, and 4 custom case centers, we create high-performance protective solutions that ensure our customers can focus on what matters most. Whether it's transporting critical medical supplies, securing mission-essential equipment, or keeping expedition gear safe, Pelican products are Built to Protect to Equip for the Mission.

At Pelican, your work has a real-world impact. You'll be part of a team driven by innovation, craftsmanship, and the shared belief that when the mission is critical, failure isn't an option. If you're ready to build something that makes a difference, be part of a team that protects what matters most.

What You'll Do:

Drive innovation. Optimize processes. Build world-class manufacturing performance.

Pelican is seeking a highly technical and hands-on Injection Molding Process Engineer to lead process development, tooling qualification, and continuous improvement initiatives within our manufacturing operation. In this role, you'll play a critical part in optimizing molding performance, improving quality, reducing scrap, and supporting new product introductions in a fast-paced, high-volume environment.

This is an exciting opportunity for someone who thrives on problem-solving, process optimization, automation, and driving measurable manufacturing improvements through Six Sigma and Lean principles.

• Develop, optimize, and maintain injection molding processes to ensure quality, consistency, and efficiency
• Troubleshoot process issues, reduce downtime, and drive scrap reduction initiatives
• Lead mold validation, qualification, and process development for new tooling and materials
• Conduct root cause analysis and implement corrective and preventive actions
• Partner with Design Engineering, Quality, Production, and Operations to improve manufacturability and process performance
• Support new product introductions, equipment implementation, and manufacturing process improvements
• Lead tooling projects from concept through production launch, working closely with vendors and suppliers
• Participate in tooling design reviews and recommend improvements related to molds, automation, and processing technologies
• Monitor process performance data and use Lean and Six Sigma methodologies to drive continuous improvement
• Design and implement quality control systems, inspection methods, and process controls compliant with ISO standards
• Provide technical training and support to production teams, technicians, and quality personnel
• Travel to vendors and tool shops for mold run-offs, troubleshooting, and project support as needed
• Stay current on advancements in injection molding technologies, automation, materials, and manufacturing best practices
• Perform audits and ensure compliance with quality, safety, and operational standards
• Perform additional duties as assigned

What We're Looking For:

• In-depth knowledge of scientific plastic injection molding techniques and procedures, including mold design, mold set-ups, and support equipment.
• Proficiency in process optimization techniques and statistical analysis.
• Excellent problem-solving skills and attention to detail.
• Ability to work collaboratively in a team environment.
• Strong communication and interpersonal skills.
• Education: Bachelor's degree in mechanical or industrial engineering
• Experience with CAD software and mold flow analysis is a plus.
• Formal education in plastics engineering or an equivalent field
• Intermediate knowledge of risk management, process control, and continual improvement practices.
• Intermediate knowledge of quality tools and quality systems management.
• Competency with SPC/SQC, Process Capability Studies and Scientific Molding Techniques required

What's In It For You:

Join a company that truly values its employees! We offer a relaxed and casual work environment, a strong commitment to giving back to communities, and a focus on employee satisfaction. With regular opportunities to share feedback with leadership and structured performance evaluations, we ensure that your voice is heard and your growth is supported.

• Competitive paid time off plans / Holiday pay /extra vacation purchase opportunities
• 401k plan – with immediate match
• Great Benefits – several options including Pet insurance for our animal lovers.
• Health Savings Account Contribution
• Wellness Discount Program
• Global Mental Wellness Program
• Quarterly Employee Celebration Days
• Peer to Peer Recognition Program
• Service Recognition Program
• Amazing employee discount program on Pelican Products, Pelican branded apparel and gear
• Employee referral program – get paid to work with your trusted network.
• Beautiful New England location

Compensation & Benefits: Our compensation reflects the cost of labor across several U.S. geographic markets. Base pay is one part of our total compensation package and is determined within a range. This provides the opportunity to progress as you grow and develop within a role. The annual U.S. pay range for this position is listed below. Pay within this range varies by work location and may also depend on your qualifications, job-related knowledge, skills, and experience. Your recruiter can share more about the specific salary range for the job location during the hiring process. We also offer a comprehensive package of benefits, including paid time off, 10 paid holidays per year, medical/dental/vision insurance, company-paid life and disability plans, and matching 401k to eligible employees. Pelican Products, Inc. is an equal employment opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, protected Veteran Status, or any other characteristic protected by applicable federal, state, or local law.