Process Technician

Job Title: Process Technician

Responsibilities

• Oversee all aspects of the injection molding process, including process set-up, robotic operation, and tool effectiveness to execute the production schedule.
• Prepare and produce injection-molded components according to established process parameters and customer specifications.
• Ensure parts consistently meet required quality levels and customer expectations.
• Perform daily inspections, checklists, and troubleshooting of injection molding machinery and robotic systems.
• Identify and troubleshoot process issues that deviate from standard specifications, making appropriate adjustments to restore stable production.
• Achieve departmental goals by minimizing scrap, improving machine utilization, and contributing to improved overall equipment effectiveness (OEE).
• Transfer key information to the following shift regarding quality issues, process changes, and tooling-related concerns to ensure continuity of operations.
• Perform daily duties accurately and in a timely manner, including press startups, quality checks, and IQMS Real Time data inputs.
• Accurately and completely prepare all daily production-related documentation in a timely manner.
• Observe all safety rules and policies at all times, including proper use of personal protective equipment (PPE).
• Provide continuous improvement and cost-saving ideas related to injection molding processes or manufacturing assemblies.
• Collaborate with engineering to ensure processes remain robust and tooling performance is monitored for effectiveness.
• Support training of employees on scientific molding techniques as needed.
• Report all recognized safety hazards promptly to appropriate personnel.
• Work overtime when required and adjust schedule as needed to support molding operations.
• Perform other duties as assigned at management’s discretion.

Essential Skills

• High school diploma or equivalent (GED).
• Knowledge and experience in plastics processing and related equipment.
• Hands-on experience with injection molding machines, molds, and plastic processing.
• Advanced scientific injection molding skills.
• Strong mechanical aptitude with the ability to understand and troubleshoot mechanical systems.
• Solid mathematical skills to support process adjustments and data interpretation.
• Demonstrated leadership skills to support operations and guide others when needed.
• Ability to make independent judgments in the absence of the Process Manager.
• Good written and oral communication skills with the ability to document processes and issues clearly.
• Computer literacy, including the ability to enter and manage production data (such as IQMS Real Time inputs).
• Ability to work independently and as part of a team in a production environment.
• Ability and willingness to work overtime when required by management.
• Flexible working schedule to support molding operations across changing needs.

Additional Skills & Qualifications

• Scientific molding knowledge is preferred for enhanced process optimization and troubleshooting.
• Experience working in a plastic injection molding facility.
• Background in maintenance, repair, or mechanical troubleshooting of molding equipment and robotic systems.
• Familiarity with continuous improvement practices and cost-saving initiatives in manufacturing environments.

This is a Permanent position based out of Waukegan, IL.

The pay range for this position is $60000.00 - $70000.00/yr.

Why Work Here? This opportunity offers the chance to contribute in an employee-owned environment where your work directly supports shared success. You can take advantage of full benefits, a 401(k) plan, and an employee bonus program that recognizes performance and commitment. The organization supports long-term financial security through retirement benefits and insurance offerings, while fostering a culture that values teamwork, continuous improvement, and professional growth.

This is a fully onsite position in Waukegan,IL.

This position is anticipated to close on Aug 14, 2026.

About Aerotek

Aerotek® Inc. provides staffing and services solutions in manufacturing, logistics, construction, aviation, facilities and maintenance. We provide the expertise, solutions and people required to rise to the challenges of North American industry. Headquartered in Hanover, Md., Aerotek operates a unified network of over 200 offices across North America, supporting more than 18,000 clients each year. Aerotek is an Allegis Group company, the global leader in workforce and business solutions. To learn more, visit: Aerotek.com | 1-888-AEROTEK.

Aerotek offers weekly pay, employee benefits including medical, dental & vision, life insurance, health advocacy and employee assistance programs, a 401(k) plan, and employee discounts.

The company is an equal opportunity employer and will consider all applications without regards to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

San Francisco Fair Chance Ordinance:
Pursuant to the San Francisco Fair Chance Ordinance, for all positions located in the city and county of San Francisco, we will consider for employment qualified applicants with arrest and conviction records.

Massachusetts Lie Detector:
It is unlawful in Massachusetts to require or administer a lie detector test as a condition of employment or continued employment. An employer who violates this law shall be subject to criminal penalties and civil liability.

Use of Artificial Intelligence (AI):
We may use Artificial Intelligence (AI) to support parts of our hiring process, including sourcing, screening, and evaluating candidates. AI helps assess applications and qualifications, but final decisions are made by our hiring team. By applying, you acknowledge and agree that your application may be reviewed using AI tools.