Industrial Manufactoring Engineer - Lean Manufactoring

Job Description

Job Description

Industrial Manufacturing Engineer – Lean ManufacturingPosition Title: Industrial Manufacturing Engineer – Lean Manufacturing Department: Engineering Reports To: VP of Engineering Location: ACSI Houston, TXPosition SummaryThe Industrial Manufacturing Engineer is responsible for driving continuous improvement initiatives, optimizing manufacturing processes, reducing waste, and improving operational efficiency throughout the facility. This role will lead Lean Manufacturing efforts, implement best practices, and partner with production, quality, maintenance, and supply chain teams to improve safety, quality, delivery, and cost performance.The ideal candidate is a hands-on problem solver with a strong background in industrial manufacturing, process improvement, and Lean methodologies who can effectively translate data into actionable operational improvements.Key ResponsibilitiesLean Manufacturing & Continuous ImprovementLead Lean Manufacturing initiatives utilizing: 5SKaizenValue Stream Mapping (VSM)Standard WorkVisual ManagementRoot Cause AnalysisKanbanTotal Productive Maintenance (TPM)Facilitate continuous improvement events and kaizen workshops.Develop and maintain Lean metrics and performance dashboards.Identify and eliminate non-value-added activities and waste throughout manufacturing operations.Promote a culture of continuous improvement at all levels of the organization.Process EngineeringAnalyze current manufacturing processes and develop improvements to increase productivity and throughput.Establish and maintain manufacturing standards, work instructions, and process documentation.Optimize plant layouts, material flow, workstation design, and manufacturing cell configuration.Conduct time studies and labor utilization analyses.Develop capacity planning and production efficiency models.Operations SupportSupport production teams in troubleshooting manufacturing issues.Partner with supervisors and team leads to achieve production targets.Investigate bottlenecks and implement corrective actions.Assist with new product introduction and manufacturing readiness.Participate in capital equipment evaluations and implementation projects.Quality & SafetySupport quality initiatives through process capability improvement and defect reduction.Utilize root cause analysis tools to resolve recurring production issues.Ensure manufacturing processes comply with company quality and safety standards.Support safety improvement initiatives and ergonomic assessments.Data Analysis & ReportingTrack and report key performance indicators (KPIs), including: ProductivityScrap and reworkLabor efficiencyThroughputOn -time deliveryDevelop reports and recommendations based on operational data.Utilize ERP and manufacturing systems to drive decision-making.Required QualificationsBachelor 's degree in: Industrial EngineeringManufacturing EngineeringMechanical EngineeringRelated technical disciplineMinimum 1–5 years of manufacturing engineering experience.Demonstrated experience implementing Lean Manufacturing principles in a production environment.Strong understanding of manufacturing processes, workflow optimization, and continuous improvement techniques.Experience conducting root cause investigations and corrective actions.Proficiency with Microsoft Excel and data analysis tools.Strong organizational, analytical, and project management skills.Excellent communication and leadership abilities.Preferred QualificationsFamiliarity with ERP/MRP systems.Experience with AutoCAD, SolidWorks, or manufacturing process simulation software.Knowledge of ISO 9001 quality systems.Experience with shop-floor metrics and KPI management.Key Performance Indicators (KPIs)Success in this role will be measured by:Reduction in manufacturing wasteImproved labor productivityIncreased throughputReduced cycle timesImproved OEEReduction in scrap and reworkImproved on-time delivery performanceCost savings generated through continuous improvement initiativesSuccessful implementation of Lean projectsPhysical RequirementsAbility to work in both office and manufacturing environments.Ability to stand and walk through production areas for extended periods.Occasional lifting of up to 25 pounds.Ability to wear appropriate PPE in manufacturing environments.Ideal Candidate ProfileThe successful candidate is a results-driven manufacturing professional who enjoys being on the shop floor, leading change, coaching operators and supervisors, and delivering measurable improvements in productivity, quality, safety, and profitability through Lean Manufacturing principles.   Physical Demands: Hours: 8-10 per day Week: 40-50 hrs per week Lunch: 1 hour Sitting: 50 % of time Standing & Walking: 50 % of time  Environment: Office and Plant environment. Physical tasks:   Stress: Medium to High Performance Standards: Ability to perform work according to company guidelines and client's requirements.Ability to maintain and control production and personnel programs under Materials purview.Ability to prepare and present reports in a timely fashion.