Sr Process Injection Molding Technician

Sr Process Injection Molding Technician

At Sunstar Americas, Inc., we firmly believe that our people are the foundation of our success. We foster a collaborative, innovative, and agile culture that ensures we deliver high-quality, innovative products to consumers and oral care professionals. Our team-oriented approach encourages creative thinking and nurtures a positive work environment and productive relationships. With dedication, hard work, and a shared vision, we can continue to make SAI a leader in our industry. Join us and become part of our global team, where together, we can achieve success and contribute to a better future.

Position Summary: The primary responsibility of the Senior Process Technician is to serve as a floor-based technical leader and mentor, supporting Engineering-led initiatives by executing approved protocols, participating in Kaizen activities, and ensuring injection molding and vision-based camera inspection system processes are stable, capable, and compliant. The secondary responsibility of this role is to provide hands-on technical leadership within the Molding Department as a scientific molding subject-matter expert, supporting validation execution, process optimization, and continuous improvement efforts. Secondary responsibilities also include hands-on technical leadership for vision-based camera systems such as Keyence in Molding, Bristling and Packaging.

Engineering & Validation Support Essential Job Functions:

• Execute machine, mold, and process validation activities (IQ/OQ/PQ) under the direction of Engineering and Quality.
• Support validation documentation development as a technical SME, with primary responsibility focused on execution and data collection rather than document authorship or approval.
• Collect, analyze, and document molding process data during validation studies and engineering trials.
• Execute approved protocol activities and clearly communicate results, deviations, and observations.
• Support implementation of new equipment, molds, and process changes on the molding floor.
• Support implementation and operation of new vision cameras in molding, bristling and packaging equipment. Specifically: physical installation, vision programming and integration. Final integration would include corresponding with a responsible Controls Engineer to make final connections.
• Assist Engineering with continuous improvement initiatives through data-driven analysis and experimentation.
• Ensure all validation and engineering support activities comply with internal procedures and applicable regulatory requirements.
• Communicate technical findings effectively to Engineering, Quality, and Manufacturing teams.

Molding Department Support & Mentorship Essential Job Functions:

• Provide hands-on technical support to the Molding Department when not actively executing engineering or validation tasks.
• Troubleshoot molding process issues related to quality, scrap, cycle time, and process stability.
• Serve as a technical mentor to Process Technicians and Operators, reinforcing scientific injection molding principles and standard work.
• Support Kaizen events and continuous improvement initiatives focused on safety, quality, delivery, and cost.
• Assist with training efforts related to molding processes, validations, and best practices.
• Act as a liaison between Engineering and Manufacturing to support effective communication and execution of process changes.
• Help sustain process improvements through standardization and monitoring on the molding floor.

Education:

• High School Diploma or GED required
• Associate's degree or Bachelor's degree in Engineering (Mechanical, Manufacturing preferred but not required)
• RJG Master Molder I certification required
• RJG Master Molder II certification preferred but not required

Knowledge/Experience:

• 510 years of injection molding experience, with the majority of time spent applying scientific injection molding principles
• Basic Vision system experience, understanding of how vision tools work and open to formal training.
• Hands-on experience in setting, optimizing, and troubleshooting injection molding processes using data-driven methodologies
• Experience supporting or executing machine, mold, and process validations in a regulated manufacturing environment (medical device preferred)
• Strong understanding of process capability, DOE fundamentals, and molding process robustness
• Proven ability to work effectively in a fast-paced, hands-on manufacturing environment
• Experience supporting cycle time reduction, scrap reduction, and continuous improvement initiatives
• Strong written and verbal communication skills with the ability to clearly document technical activities and results
• Ability to work cross-functionally with Engineering, Quality, and Manufacturing teams
• Strong organizational skills and ability to manage multiple priorities
• Demonstrated ability and willingness to mentor others and serve as a technical leader within the Molding Department

What Makes Sunstar Special is:

• A business focused on health and wellness of people around the world
• High Quality Products
• Beautiful state-of-the-art facility
• Diversity and Inclusion
• Corporate Social Responsibility Program and partnership with charitable organization
• Strong value placed on company culture
• Excellent, comprehensive insurance coverage that includes Medical, Vision, and Dental benefits.
• Opportunities for career growth and advancement
• Employee discount on Sunstar products
• 401K retirement plan with employer match (Pretax and Roth options)
• 401K profit sharing contribution based on company performance. Paid holidays and generous paid time off.
• Pet, Legal and Identity Theft Insurance Plans
• Competitive bonus
• On-site caf
• On Site Fitness Center
• Corporate Perks Discount Program (Auto, Retail, Electronics, Entertainment, Computers, Personal Vacations, Cell Phones, Movie Tickets, Eating Out and Much More)
• Holiday Lunches
• Beautifully maintained walking trails
• Hybrid Schedule (certain departments)
• Numerous employee appreciation events throughout the year.
• Recognition and Rewards Programs
• Anniversary, Birthday and New Hire Announcements

If you'd enjoy a career helping others attain overall health through oral health, consider joining the Sunstar Americas, Inc. team.