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Opto-Mechanical Design Engineer

Full-time

Aperture Optical Sciences Inc.

We are seeking a highly motivated Opto-Mechanical Design Engineer to support the design, analysis, integration, and testing of precision optical systems for satellite-based imaging platforms. This role focuses on the development of rugged, lightweight, thermally stable opto-mechanical assemblies capable of surviving launch environments and operating reliably in space. The ideal candidate combines strong mechanical engineering fundamentals with a deep understanding of optical system performance and environmental constraints unique to aerospace applications.

Key Responsibilities

  • Design precision opto-mechanical assemblies for space-based telescopes, including mirrors, mounts, structures, and alignment mechanisms
  • Develop lightweight, thermally stable structures optimized for launch loads and on-orbit performance
  • Perform tolerance analyses to ensure optical performance under thermal, mechanical, and dynamic environments
  • Conduct structural, thermal, and vibration analyses using FEA tools
  • Support optical alignment strategy development and error budgeting in collaboration with optical engineers
  • Select materials compatible with space environments (CTE matching, outgassing, radiation, cryogenic performance, etc.)
  • Generate detailed engineering drawings, specifications, and documentation in accordance with aerospace standards
  • Support prototype builds, environmental testing (vibration, shock, thermal vacuum), and performance validation
  • Participate in design reviews (PDR, CDR) and interface directly with customers and program teams
  • Collaborate cross-functionally with optical, manufacturing, quality, and systems engineering teams

Required Qualifications

  • Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or related field
  • 5+ years of experience in opto-mechanical design (space or aerospace preferred)
  • Strong understanding of structural mechanics, thermal analysis, and precision mechanical design
  • Experience designing for launch environments (random vibration, shock, static loads)
  • Proficiency in 3D CAD software (SolidWorks, Creo, NX, or similar)
  • Experience with FEA tools (ANSYS, NASTRAN, or equivalent)
  • Familiarity with optical system fundamentals and alignment sensitivity
  • Experience with GD&T and tolerance stack-up analysis
  • Knowledge of aerospace materials and space qualification standards

Preferred Qualifications

  • Direct experience designing hardware for satellite telescopes or space imaging systems
  • Experience with lightweight mirror mounts, flexures, kinematic designs, and athermalization strategies
  • Familiarity with silicon carbide or other advanced space-qualified optical materials
  • Experience supporting thermal vacuum and vibration testing
  • Understanding of stray light control and baffle design
  • Active or ability to obtain a U.S. security clearance

Key Competencies

  • Strong analytical and problem-solving skills
  • Attention to precision and detail in high-performance systems
  • Ability to work in multidisciplinary engineering teams
  • Effective written and verbal communication skills
  • Self-directed and capable of managing multiple program priorities

Why Join Us

You will play a critical role in developing next-generation satellite imaging systems that demand extreme precision, stability, and reliability. This is an opportunity to work on mission-critical hardware deployed in challenging space environments where engineering excellence directly impacts performance.

Vacancy posted 2 days ago
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