Opto-Mechanical Design Engineer
Aperture Optical Sciences Inc.
We are seeking a highly motivated Opto-Mechanical Design Engineer to support the design, analysis, integration, and testing of precision optical systems for satellite-based imaging platforms. This role focuses on the development of rugged, lightweight, thermally stable opto-mechanical assemblies capable of surviving launch environments and operating reliably in space. The ideal candidate combines strong mechanical engineering fundamentals with a deep understanding of optical system performance and environmental constraints unique to aerospace applications.
Key Responsibilities
- Design precision opto-mechanical assemblies for space-based telescopes, including mirrors, mounts, structures, and alignment mechanisms
- Develop lightweight, thermally stable structures optimized for launch loads and on-orbit performance
- Perform tolerance analyses to ensure optical performance under thermal, mechanical, and dynamic environments
- Conduct structural, thermal, and vibration analyses using FEA tools
- Support optical alignment strategy development and error budgeting in collaboration with optical engineers
- Select materials compatible with space environments (CTE matching, outgassing, radiation, cryogenic performance, etc.)
- Generate detailed engineering drawings, specifications, and documentation in accordance with aerospace standards
- Support prototype builds, environmental testing (vibration, shock, thermal vacuum), and performance validation
- Participate in design reviews (PDR, CDR) and interface directly with customers and program teams
- Collaborate cross-functionally with optical, manufacturing, quality, and systems engineering teams
Required Qualifications
- Bachelor’s or Master’s degree in Mechanical Engineering, Aerospace Engineering, or related field
- 5+ years of experience in opto-mechanical design (space or aerospace preferred)
- Strong understanding of structural mechanics, thermal analysis, and precision mechanical design
- Experience designing for launch environments (random vibration, shock, static loads)
- Proficiency in 3D CAD software (SolidWorks, Creo, NX, or similar)
- Experience with FEA tools (ANSYS, NASTRAN, or equivalent)
- Familiarity with optical system fundamentals and alignment sensitivity
- Experience with GD&T and tolerance stack-up analysis
- Knowledge of aerospace materials and space qualification standards
Preferred Qualifications
- Direct experience designing hardware for satellite telescopes or space imaging systems
- Experience with lightweight mirror mounts, flexures, kinematic designs, and athermalization strategies
- Familiarity with silicon carbide or other advanced space-qualified optical materials
- Experience supporting thermal vacuum and vibration testing
- Understanding of stray light control and baffle design
- Active or ability to obtain a U.S. security clearance
Key Competencies
- Strong analytical and problem-solving skills
- Attention to precision and detail in high-performance systems
- Ability to work in multidisciplinary engineering teams
- Effective written and verbal communication skills
- Self-directed and capable of managing multiple program priorities
Why Join Us
You will play a critical role in developing next-generation satellite imaging systems that demand extreme precision, stability, and reliability. This is an opportunity to work on mission-critical hardware deployed in challenging space environments where engineering excellence directly impacts performance.
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