Mechanical Design Engineer

Mechanical Product Engineer

USA Industries, LLC. (USAI) is an ISO 9001:2015 certified, American manufacturer. USAI exists to rapidly deliver essential products and innovative solutions to its customers. The company specializes in the design, production, and supply of Piping Isolation & Testing Products, Flow Measurement Products, Heat Exchanger Tools, and Tube Plugs. Our products are critical to safe and effective construction, maintenance, and repair of piping systems and heat transfer equipment found in refineries, petrochemical and chemical plants, power plants, and other industrial processing and commercial facilities throughout the world. We support our customers 24/7/365 during their construction projects, turnarounds, shutdowns, routine maintenance, and emergency repairs. USA Industries boasts an established product line, multiple patents, in-house engineering/design, state-of-the-art machines, and unrivaled customer service.

At USA Industries, we believe an accountable workplace is built upon a foundation of trust. We support one another and value open, honest communication. We meet the needs of each other and our customers through collaboration and creative solutions.

USAI differentiates itself as a leading designer, manufacturer, and supplier through the innovation, responsiveness, and professionalism of its employees. At USAI, each employee brings unique ideas and experiences to the organization while gaining new, valuable knowledge and skillsets. Every individual at USAI is an integral part of a unified team, focused on continuous growth of the organization under its mission, vision, and values.

As a Mechanical Product Engineer, you will play a crucial role in the design, development, and optimization of mechanical components and systems within a product. You will be responsible for ensuring that the mechanical aspects of the product meet the required specifications, functionality, and quality standards. This role involves collaboration with cross-functional teams, including design, manufacturing, and testing, to bring innovative and reliable products to market.

In this dynamic role, you will actively engage in the creation of innovative and cutting-edge solutions, contributing to the overall success of our products. Your expertise will be pivotal in optimizing mechanical designs for efficiency, durability, and performance, ultimately enhancing the user experience and satisfaction. Collaboration will be a key aspect of your daily work, as you partner with cross-functional teams such as design, manufacturing, and testing. Your commitment to precision and detail will ensure that all mechanical aspects meet or exceed industry standards, regulatory requirements, and customer expectations. Additionally, you will contribute to the continuous improvement of design processes, incorporating feedback and lessons learned to enhance the overall efficiency and effectiveness of our product development efforts. Your contributions will not only shape the success of individual products but will also contribute to the overall advancement and reputation of our organization in the market.

Joining USA Industries as a Mechanical Product Engineer goes beyond a conventional job; it presents an opportunity for substantial professional growth and development. Under the mentorship of seasoned professionals in the industry, you will contribute to the ongoing success of a company that values innovation, professionalism, and the well-being of its employees.

Embrace and exemplify company's core values of Trust, Support, Communication, Collaboration, and Creative Solutions.

• Provide engineering support for our current product lines, their mechanical components and our processes related to Engineering Change Requests and Notices for existing products and product lines.
• Utilize CAD software and other engineering tools to create detailed and accurate 3D models and technical drawings.
• Coordinate the prototyping and testing phases, ensuring that prototypes are built and tested to validate design concepts and performance.
• Analyze test results and iterate on designs to optimize product performance and reliability.
• Evaluate and select appropriate materials for mechanical components based on their properties, cost, and manufacturability.
• Conduct structural and thermal analyses to ensure components meet safety and performance requirements.
• Work closely with cross-functional teams, including manufacturing engineers, industrial designers, and manufacturing teams, to ensure seamless integration of mechanical components into the overall product.
• Communicate technical concepts and design rationale effectively to both technical and non-technical stakeholders.
• Identify opportunities for cost reduction through design improvements, material selection, and manufacturing process optimization.
• Ensure that mechanical designs comply with relevant industry standards and regulations.
• Collaborate with regulatory affairs teams to obtain necessary certifications for the product.
• Stay updated on the latest advancements in mechanical engineering and apply innovative solutions to enhance product performance and efficiency.
• Participate in design reviews and contribute to the continuous improvement of engineering processes.
• Implement and maintain rigorous quality control procedures, conducting regular inspections to ensure products meet defined specifications and tolerances.
• Drive continuous improvement projects, identifying opportunities for innovation, waste reduction, workflow planning, and increased productivity. Implement solutions to enhance manufacturing efficiency.
• Maintain comprehensive documentation of manufacturing processes, including standard operating procedures (SOPs), process flowcharts, and technical specifications. Generate regular reports on production performance and key metrics.
• Provide guidance and training to junior engineers or new team members.
• Share knowledge and best practices with colleagues to enhance the overall skill level of the team.
• Execute various tasks, as assigned by your manager, supervisor, or company officer; whether within your standard duties or as requested beyond regular responsibilities.

Education

• Bachelor's degree in mechanical or related engineering field required.

Work Experience

• 5+ years of previous mechanical, manufacturing, product designing, and/or industrial engineering experience in an industrial manufacturing process environment.

Skills

• Knowledge of Epicor is highly recommended.
• Experience with BOMs and MOMs for MRP preferred.
• Proficiency in engineering principles including but not limited to structural mechanics, hydraulics, heat transfer, electricity, ergonomics, and data management.
• Proficiency in software applications including 3D CAD (Pro Engineer Wildfire 2.0 or 4.0, AutoCAD, and Solid Works), Microsoft Excel, Word, and Power Point, as a minimum.
• Knowledge of designing tube plugs and other flow control products and instruments is preferred.
• Experience with high pressure equipment design and testing is a must.
• Possess a comprehensive knowledge of current engineering methodologies, standards, innovative approaches, and deep understanding of industry best practices.
• Knowledge of engineering standards in drawing practice, dimensioning, and metrology tolerances, drawing symbols, welding practice, etc.
• Familiarity with standard engineering concepts, practices, and procedures with CNC machines and other manufacturing shop machinery is essential.
• Strong analytical and problem-solving skills.
• Excellent communication and interpersonal skills.
• Knowledge of industry regulations and safety standards.
• Ability to work collaboratively in a fast-paced manufacturing environment.

Physical Requirements

• Must be able to sit at a desk or stand for long periods of time.
• Ability to lift, carry, bend, stoop, push, and pull.
• Good visual acuity to process reports and review drawings, designs, or blueprints.
• Office located on second floor, must be able to climb up and down stairs daily.