Operations Manager
Toledo Tool & Die
Operations Manager
Come join the Toledo Tool & Die team! Located close to the Michigan/Ohio border, Toledo Tool and Die has diligently served the people of both of those great states since 1940. It was a company founded on one simple principle: to do the finest work possible for our clients and to deliver on every promise we make. Today Toledo Tool & Die has three facilities in the Toledo area, one in Pioneer, Ohio, and one in Maumee, Ohio.
Toledo Tool & Die is adding an Operations Manager to our team to support our continued growth.
This is a full-time position based in Toledo, Ohio. We offer competitive wages, growth opportunities, and a clean, safe work environment.
Hours are typically:
Primarily a 1st shift position, Monday through Friday. This role supports a 24/7 operation, and occasional weekend coverage may be required to help support shift operations.
What Toledo Tool & Die can offer you:
- Competitive pay
- Weekly pay
- PTO
- 9 Paid holidays
- Full Benefits
What makes you a great fit for this position:
- Previous experience in Operations Management within a manufacturing environment
- Automotive manufacturing experience preferred
- Experience leading teams in high-volume manufacturing operations
- Strong leadership and organizational abilities
- Strong communication and interpersonal skills
- Self-motivated with a results-driven approach
- Problem-solving and decision-making skills
- Experience with Lean Manufacturing and continuous improvement initiatives
- Proficient skills in Microsoft Office (Excel, Word, Outlook, PowerPoint)
- Experience working within ERP/MES systems such as Plex, SAP, QAD, Oracle, or similar systems preferred
Key responsibilities:
- Drive a "Floor-First" culture by maintaining a strong presence on the production floor through daily Gemba walks, ensuring accountability for safety, quality, delivery, and production performance across high-mix manufacturing operations.
- Direct welding and assembly operations to ensure quality products are manufactured safely, efficiently, and in alignment with customer delivery requirements.
- Lead, develop, and support Production Supervisors, Team Leaders, and production personnel while fostering a high-performance, team-oriented culture.
- Review production schedules and operational demands to make decisions regarding staffing requirements, labor allocation, machine utilization, work procedures, and operational priorities while considering budgetary limitations and customer requirements.
- Develop, implement, and maintain production tracking systems and operational KPIs including OEE, First Time Through (FTT), scrap %, downtime, labor efficiency, productivity, and delivery performance to identify operational trends and improvement opportunities.
- Analyze production, quality, maintenance, and operational reports to identify issues related to machine inefficiency, downtime, quality concerns, training deficiencies, waste reduction, and cost improvement opportunities.
- Collaborate closely with Maintenance, Engineering, Quality, and Materials teams to quickly resolve production concerns, minimize downtime, and support customer shipping schedules.
- Support continuous improvement initiatives through Lean Manufacturing principles, visual management systems, Andon boards, 5S, standardized work, root-cause analysis, and waste reduction strategies.
- Ensure compliance with safety procedures, standardized work instructions, operational procedures, IATF 16949 requirements, ISO standards, and company policies.
- Champion a strong safety culture and maintain the authority to stop production if unsafe conditions or poor-quality conditions exist.
- Hire, train, evaluate, coach, and counsel hourly and salaried team members in accordance with positive employee relations practices while supporting workforce development and retention initiatives.
- Develop and maintain training matrices and cross-training programs to improve workforce flexibility and operational readiness.
- Support new product launches, engineering changes, and customer program requirements by coordinating operational readiness and manufacturing support activities.
- Coordinate or recommend procedures for equipment maintenance, facility improvements, and machine replacement activities while supporting preventative maintenance initiatives and long-term equipment reliability.
- Partner with Engineering and Maintenance to support operational improvements and equipment lifecycle planning using operational performance and reliability data such as MTBF (Mean Time Between Failure).
- Lead daily and weekly production meetings while ensuring effective communication across departments and shifts.
- Maintain clean and organized production environments through workplace organization and visual management standards.
- Ensure environmental practices and operational responsibilities are carried out in compliance with company and ISO 14001 environmental management requirements.
- Other tasks as directed by the Plant Manager.
Requirements:
Minimum requirements:
- Bachelor's degree in Business Administration, Operations Management, Engineering, Industrial Technology, or equivalent experience preferred.
- Minimum of 5-10 years of progressive manufacturing leadership experience in a fast-paced, high-volume automotive manufacturing environment required.
- Previous experience within robotic welding and assembly operations in an OEM or Tier I/II automotive supplier environment strongly preferred.
- Experience leading production teams within high-volume manufacturing operations required.
- Demonstrated experience with Lean Manufacturing, continuous improvement, problem-solving methodologies, and operational KPI management.
- Working knowledge of automotive quality systems including IATF 16949, ISO 9001, or other automotive quality systems preferred.
- Knowledge of production processes, quality systems, maintenance coordination, labor planning, cost control, and manufacturing operations management.
- Proficient in Microsoft Office software including Word, Excel, Outlook, and PowerPoint.
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