Controls Engineer

Job Description

Insight Global is looking for a Controls Engineer to support advanced manufacturing automation initiatives within a high-volume automotive environment. This position will be responsible for PLC and HMI programming, robot and vision system integration, startup and commissioning activities, and validation of automated manufacturing systems. The ideal candidate will have experience working with FANUC robots and CRX collaborative robots, machine vision systems, and automotive automation standards.

Develop, modify, troubleshoot, and support PLC and HMI programs for automated manufacturing equipment and production systems.

Program, configure, and optimize FANUC industrial robots and CRX collaborative robots (CRX30i preferred) for assembly, material handling, inspection, or process automation applications.

Design, integrate, and validate machine vision systems for inspection, guidance, part verification, and process control.

Perform sensor, I/O, and safety validation activities including troubleshooting field devices, safety circuits, interlocks, and network communications.

Support equipment installation, startup, debugging, and commissioning activities at manufacturing facilities.

Collaborate with manufacturing, controls, quality, and maintenance teams to resolve production issues and improve equipment performance.

Conduct system testing, FATs, SATs, and production readiness reviews prior to launch.

Troubleshoot PLC, robot, vision, networking, and electrical issues to minimize downtime and support manufacturing operations.

Create and maintain controls documentation including electrical schematics, I/O lists, safety validation reports, and operating procedures.

Support continuous improvement initiatives focused on throughput, quality, reliability, and automation performance.

Compensation: $45/hr to $53/hr. Exact compensation may vary based on several factors, including skills, experience, and education.

Benefit packages for this role will start on the 1st day of employment and include medical, dental, and vision insurance, as well as HSA, FSA, and DCFSA account options, and 401k retirement account access with employer matching. Employees in this role are also entitled to paid sick leave and/or other paid time off as provided by applicable law.

We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment regardless of their race, color, ethnicity, religion, sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military or uniformed service member status, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to View email address on click.appcast.io learn more about how we collect, keep, and process your private information, please review Insight Global's Workforce Privacy Policy:

Skills and Requirements

Bachelor's degree in Electrical Engineering, Controls Engineering, Robotics Engineering, Mechatronics, Computer Engineering, or related technical discipline; equivalent automation experience will also be considered

3+ years of experience supporting industrial automation, robotics, controls, or manufacturing systems

Hands-on experience with PLC programming and HMI development

Experience programming and troubleshooting FANUC robots, with preference for CRX collaborative robots

Experience integrating and supporting machine vision systems

Knowledge of industrial networking, sensors, actuators, safety relays, and distributed I/O systems

Ability to support startup, commissioning, and launch activities in manufacturing environments

Strong troubleshooting and root cause analysis skills > Experience with Allen-Bradley ControlLogix, Studio 5000, FactoryTalk, Siemens TIA Portal, or equivalent controls platforms

Knowledge of industrial safety standards including Lockout/Tagout, machine safeguarding, and safety PLC systems

Experience with automotive assembly, battery manufacturing, powertrain, body shop, or material handling automation

Previous commissioning or launch support experience within OEM or Tier 1 manufacturing environments