Senior Process Engineer
Razorjack Consulting
We are seeking a Senior Process Engineer to play a critical role in advancing our manufacturing operations through process optimization, automation, and capital project leadership.This position is ideal for a hands-on engineer who thrives in a fast-paced environment and enjoys driving meaningful improvements in safety, efficiency, and reliability.
In this role, you will lead key initiatives that directly impact production performance and long-term operational success.You'll partner closely with cross-functional teams and have the opportunity to influence both day-to-day operations and future-state capabilities.
What You'll Do
Process Improvement & Optimization
- Lead process design, scale-up, and continuous improvement initiatives
- Optimize production for yield, throughput, quality, and cost efficiency
- Troubleshoot complex process and equipment challenges
- Ensure compliance with safety, environmental, and regulatory standards
- Design and enhance automated process control systems
- Work with PLC platforms (Allen-Bradley, Siemens, or similar)
- Support and improve SCADA and real-time monitoring systems
- Collaborate on automation upgrades and Industry 4.0 initiatives
- Lead capital projects from concept through commissioning
- Develop equipment specifications and support vendor selection
- Oversee installation, startup, and validation activities
- Manage contractors and ensure projects are delivered safely, on time, and within budget
- Develop capital justifications including ROI and payback analysis
- Manage CAPEX budgets and track project performance
- Provide clear reporting and ensure responsible investment decisions
- Partner with Operations, Maintenance, EHS, and IT teams
- Mentor junior engineers and technical staff
- Drive continuous improvement across processes and systems
Education & Experience
- Bachelor's degree in Chemical, Mechanical, or Electrical Engineering
- 7+ years of experience in a manufacturing or chemical environment
- Proven experience leading capital projects
- Hands-on experience with PLCs, automation, and process control systems
- Strong understanding of process control and instrumentation
- Experience with industrial automation, SCADA, and HMI systems
- Familiarity with industrial networks (EtherNet/IP, Modbus, Profibus)
- Ability to read and interpret electrical schematics
- Experience in specialty chemicals, polymers, or batch processing
- Exposure to ERP systems (e.g., D365)
- Lean, Six Sigma, or continuous improvement certification
- PE license
This is a high-impact position that plays a key role in shaping the future of our operations. You will have direct influence on safety, productivity, and capital investments, while helping build scalable systems that support continued growth
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