Engineer III - Scale Up & Manufacturing (Soft Magnetics & Stacks)

Carpenter Technology Corporation is a leading producer and distributor of premium specialty alloys, including titanium alloys, nickel and cobalt based superalloys, stainless steels, alloy steels and tool steels. Carpenter’s high-performance materials and advanced process solutions are an integral part of critical applications used within the aerospace, transportation, medical and energy markets, among other markets. Building on its history of innovation, Carpenter’s wrought and powder technology capabilities support a range of next-generation products and manufacturing techniques, including novel magnetic materials and additive manufacturing.

Engineer III

We are seeking a highly skilled and innovative Engineer III to lead scale-up and manufacturing initiatives for soft magnetic materials and stack assemblies in advanced technology applications. This role is pivotal in bridging R&D and full-scale production, ensuring high-performance materials are manufactured efficiently and reliably for use in cutting-edge products.

Primary Responsibilities For The Engineer III: :

• Lead process development and scale-up for soft magnetic materials and stack component manufacturing used in high-performance applications (e.g., EVs, robotics, aerospace).
• Develop and document design of parts and fixtures used in the production of soft magnetic product.
• Collaborate with cross-functional teams including R&D, product design, and quality to transition prototypes into scalable manufacturing processes.
• Develop and optimize manufacturing workflows, including powder metallurgy, lamination stacking, sintering, and heat treatment.
• Implement statistical process control (SPC) and lean manufacturing principles to improve yield, reduce waste, and ensure product consistency.
• Evaluate and select equipment, tooling, and automation for pilot and full-scale production.
• Conduct root cause analysis and implement corrective actions for process deviations or quality issues.
• Support supplier development and qualification for raw materials and outsourced processes.
• Document process parameters, work instructions, and validation protocols in compliance with industry standards.

Required For The Engineer III:

• Bachelor’s degree in Materials Science, Mechanical Engineering, Manufacturing Engineering, or related field required. Master’s degree preferred.
• 5+ years of experience in manufacturing engineering, preferably in soft magnetics, advanced materials, or stack assembly.

Preferred For The Engineer III:

• Experience in automotive, aerospace, or electronics manufacturing environments.
• Familiarity with ISO 9001, AS9100, or similar quality systems.
• Knowledge of magnetic characterization techniques and performance testing.
• Problem-solving skills.
• Strong verbal and written communication skills.
• Ability to be well organized and prioritize tasks and make appropriate decisions, work with moderate supervision.

Carpenter Technology Company offers a competitive salary and a comprehensive benefits package including life, medical, dental, vision, flexible spending accounts, disability coverage, 401k with company contributions as well as many other options to employees.

Carpenter Technology Corporation’s policy is to fully and effectively maintain a program of equal employment opportunity and nondiscrimination for all employees, to employ affirmative action for all protected classes, and to recruit and develop the best qualified persons available regardless of age, race, color, religion, sex, gender identity, sexual orientation, marital status, national origin, political affiliation or any other characteristic protected by law. The Company also will recruit, develop and provide opportunities for qualified persons with disabilities and protected veterans.