Sr Process Engineer

Sr Process Engineer

Austin, TX

Magic Leap is a pioneer in Augmented Reality (AR) optics, display systems, platforms, devices services, prototyping and manufacturing capabilities. We are known for our unmatched optics stack and have developed ultra-lightweight waveguides and display systems that advance what is possible in AR. With more than a decade of experience in AR innovation, we have made groundbreaking advancements in text legibility, color fidelity and rich digital content visuals while continually expanding the field of view to create engaging, immersive AR experiences.

Magic Leap could be your place if you want to be part of a united team where everyone is empowered and trusted to make an impact. At Magic Leap, you can explore innovative solutions and use your talents to solve real-world problems. Working alongside industry experts, you can grow your skills while helping make our technology available to millions of people as a partner in the AR ecosystem. We know that successful change and progress accelerates diverse perspectives. As we shape our future, everyone's voice matters. Together, we can reimagine the world of work and, with our bold partners, make the impossible possible.

The Opportunity

As a Senior Process Engineer on the Eyepiece Process R&D team, you will lead the development and optimization of nanoimprint lithography (JFIL) processes critical to next-generation augmented reality displays. You will own process development from early-stage experimentation through transfer into manufacturing, ensuring scalability, repeatability, and yield performance.

This role is highly hands-on and sits at the intersection of R&D and production. You will work with advanced lithography equipment, develop and qualify new processes, and collaborate cross-functionally to bring cutting-edge light-field technology into production. Success in this role requires deep process expertise, strong experimental rigor, and the ability to translate R&D breakthroughs into robust manufacturing solutions.

Location: This position requires being fully on-site at our Austin, TX facility, to ensure seamless collaboration and hands-on support for daily operations. Relocation assistance is available for non-local candidates.

What you'll do

• Own the development and optimization of nanoimprint lithography (JFIL) processes for eyepiece fabrication
• Design and execute experiments (DOE) to improve process performance, yield, and defectivity
• Operate, maintain, and troubleshoot advanced lithography and metrology equipment in a cleanroom environment
• Develop characterization methods and workflows to evaluate thickness, roughness, feature dimensions, transmission, and defectivity
• Analyze process data and build diagnostic frameworks (JMP, Python, or similar) to monitor process health and drive improvements
• Improve defect inspection and imaging systems through internal development and vendor collaboration
• Partner with manufacturing teams to transfer processes into high-volume production and support ramp
• Evaluate, select, and bring up new tools, materials, and process technologies
• Create and maintain process documentation, specifications, and technical reports
• Collaborate cross-functionally with R&D, manufacturing, and external partners in a fast-paced environment

The experience you bring

• 5+ years of relevant industry experience in nanoimprint lithography, semiconductor processing, nanofabrication, or related field
• BS or MS in physics, chemistry, engineering, or related field, or PhD in a relevant discipline
• Experience owning process development and optimization in an R&D and/or manufacturing environment
• Hands-on experience designing and executing DOEs and driving yield improvement
• Experience working with complex process and metrology equipment in a cleanroom environment
• Strong data analysis skills and experience with statistical tools (JMP, Python, or similar)
• Working knowledge of nanofabrication processes (lithography, etching, deposition, bonding, cleaning)
• Ability to translate experimental results into actionable process improvements
• Strong problem-solving skills and ability to operate in a fast-paced, ambiguous environment

It's exciting if you also have

• Direct experience with nanoimprint lithography (JFIL or NIL)
• Experience scaling processes from R&D to high-volume manufacturing
• Experience with optical or photonic device fabrication, including waveguides
• Familiarity with advanced metrology techniques (SEM, TEM, optical inspection, profilometry, ellipsometry)
• Experience with process control systems (FDC), automation, or data pipelines
• Background in semiconductor, optics, AR/VR, or advanced consumer hardware manufacturing

Additional Requirements

• Occasional travel required, including two trips to Plantation, FL per year
• Approximately 5% total travel for business needs

Additional Information

All your information will be kept confidential according to Equal Employment Opportunities guidelines.