SAP Manufacturing PLM Windchill - Functional Managing Consultant
Bart & Associates
SAP Manufacturing PLM Windchill – Functional Managing Consultant
At B&A, we foster and embrace a distinct set of values that we live by and instill in all aspects of our organization: dedication, commitment, partnership, trust, and recognition. We have incorporated these values into successful delivery for our customers since 1988. B&A believes in ensuring its employees feel deeply connected to B&A, recognizing successes and hard work, and providing continuous opportunities to learn and grow. Our people are entrepreneurial thinkers that combine mindset, vision, and experience to drive value – not only to us as an organization, but to the clients we support. We promote a collaborative culture with our clients, and with each other, as one team working towards a common vision.
Job Summary
B&A is seeking a SAP Manufacturing PLM Windchill – Functional Managing Consultant to support a federal government client operating within a classified environment. This role is responsible for supporting the functional configuration, testing, and sustainment of the integration between SAP ERP/S4HANA and the PTC Windchill Product Lifecycle Management (PLM) platform across defense and energy sector manufacturing programs. Working in close coordination with the PLM Integration Lead, the ideal candidate brings solid hands‑on experience in both SAP engineering and materials management processes and PTC Windchill PLM, with a strong focus on execution quality, configuration accuracy, and cross‑team collaboration within a highly secure and regulated environment.
Responsibilities
- Support the configuration, testing, and sustainment of the SAP – PTC Windchill Product Lifecycle Management (PLM) integration, executing functional design specifications and integration tasks under the direction of the PLM Integration Lead
- Participate in requirements‑gathering workshops and solution design sessions, documenting business process requirements, data mapping details, and integration configuration decisions across the SAP – Windchill boundary
- Configure and validate SAP‑side integration components including Engineering Change Management (ECM), Classification (CA), Document Management System (DMS), and Material Master data in support of PLM data exchange
- Support the design and validation of bidirectional data flows between SAP and Windchill including eBOM/mBOM synchronization, part master alignment, document transfers, and engineering change order processing
- Execute unit testing, string testing, and end‑to‑end integration scenario testing across the SAP – Windchill interface, documenting results and escalating defects to the Integration Lead for resolution
- Collaborate with SAP functional consultants, Windchill administrators, and technical integration teams to support interface configuration, data mapping validation, and middleware troubleshooting
- Assist in identifying and resolving functional integration gaps, data quality issues, and process misalignments between SAP and Windchill during design, testing, and production operations
- Develop and maintain configuration workbooks, test scripts, defect logs, and end‑user training materials in support of the PLM integration workstream
- Support cutover planning and execution activities including data validation, interface smoke testing, and post‑go‑live stabilization tasks
- Ensure all assigned integration deliverables remain compliant with federal defense engineering standards, configuration management requirements, and security protocols applicable to the classified operating environment
Education and Experience
- Minimum of eight (8) years of experience in SAP configuration and implementation with demonstrated participation in SAP – PLM integration efforts
- Minimum of three (3) years of direct experience working with PTC Windchill PLM in a configuration, integration support, or functional consultant capacity
- Demonstrated proficiency in SAP – Windchill PLM integration activities including eBOM/mBOM data exchange, engineering change order support, document master data configuration, and part master alignment
- Bachelor’s degree from an accredited college or university in Systems Engineering, Mechanical Engineering, Industrial Engineering, Information Technology, or a related field
Required Skills
- Functional knowledge of SAP Engineering Change Management (ECM), Classification (CA), Document Management System (DMS), and Material Master data as they relate to PLM integration
- Hands‑on experience supporting SAP – Windchill PLM integration activities including eBOM/mBOM synchronization, part and document master data exchange, and engineering change order workflows
- Working knowledge of PTC Windchill PLM including product structure management, change and configuration management, document vaulting, and part master data administration
- Experience executing SAP configuration tasks, functional testing, and defect documentation within a structured PLM integration program
- Ability to document business process requirements, data mapping specifications, and integration test results with accuracy and attention to detail
- Familiarity with federal defense engineering and configuration management standards including MIL‑STD‑31000, MIL‑HDBK‑61, and EIA‑649 as they relate to PLM data governance
- Proficiency in developing configuration workbooks, test scripts, and end‑user training materials in support of PLM integration deliverables
- Strong communication skills with the ability to collaborate effectively across functional, technical, and engineering stakeholder groups
- Experience working within federal, defense, or classified environments with adherence to strict cybersecurity, configuration management, and operational security protocols
Desired Skills
- PTC Windchill functional or administrator certification, or SAP PLM certification
- Experience with SAP S/4HANA Engineering Control Center (ECTR) and its role in embedded PLM integration scenarios with Windchill
- Familiarity with integration middleware platforms (e.g., SAP PI/PO, SAP Integration Suite, or equivalent) and their application in SAP – PLM data exchange
- Knowledge of nuclear or defense product lifecycle and configuration management requirements applicable to DOE national laboratory or weapons complex environments
- Experience supporting Agile or SAFe delivery methodologies within federal IT programs
- Prior experience on DOE, DOD, or other federal agency SAP – Windchill PLM integration programs
Security Clearance
- Active Top Secret (TS) or DOE Q clearance is required; eligibility for SCI access may be required depending on program assignment
Benefits
- Three robust individual and family medical plans to full‑time employees, including a Health Savings Account (HSA) option as well as two tiers of dental coverage, vision, life & AD&D, disability, accident, hospital indemnity, and critical illness insurance
- Paid time off, B&A sponsored trainings and certifications, pet insurance benefits, commuter transit benefits and a free subscription to a virtual exercise platform (NEOU)
- 401(k) plan available to all employees with company matching contribution
- B&A Annual Wellness Challenges such as StepWithB&A, WalkDuringLunchWithB&A, VolunteeringWithB&A, ExerciseDuringLunchWithB&A, and more
EEO
B&A provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. B&A complies with applicable state and local laws governing non‑discrimination in employment in every location in which the company has facilities. This policy covers conduct occurring at B&A’s offices, and other workplaces (including client sites) and all other locations where B&A is providing services, and to all work‑related activities.
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