Lead Cell Stacking Manufacturing Engineer, Cell Manufacturing Engineering

Manufacturing EngineerTesla's world-class Cell Manufacturing Engineering team is looking for a highly-motivated Manufacturing Engineer with experience in electrode stacking applications for an exciting new project. This engineer is expected to be or become a manufacturing expert in the field of high-speed cell stacking (Z-fold / lamination) applications and will be involved in the design, development, commissioning and ramping of high-speed automated equipment, while working in a cross-functional team to test, validate, and roll-out process and product design changes.The battery cell is a critical component in Tesla vehicles and storage systems. This role will have the opportunity to make meaningful contributions to our products. The work environment is demanding, fast-paced and incredibly exciting. The ideal candidate should be ready to push their limits, as they join a highly motivated and capable team to make unbelievable things into reality.ResponsibilitiesDrive design, development, commissioning, and ramp of manufacturing equipment including but not limited to electrode stacking (notching, cutting, Z-fold/lamination, and stack alignment) used in custom high speed automated manufacturing equipment, and qualify them using statistically valid data sets and workflow.Work collaboratively as the equipment expert to ensure production lines run in a safe, efficient manner producing high quality parts.Become owner / subject matter expert to drive equipment-related process improvement including detailed troubleshooting and root cause analysis.Drive manufacturing ramp by characterizing baseline and improving performance of equipment with electrode stacking and sheet-handling systems; ensure manufacturing lines meet OEE goals.Troubleshoot and recover processes using PLC, HMI, or tool management software, and implement changes/improvements.Build training material, maintenance routines, and related documentation for equipment life cycle management.Lead safety and ergonomic improvements to production equipment which meets or exceeds regulations or best practices.Identify equipment critical spare parts and ensure sufficient coverage to prevent extended downtime situations.Provide direction and mentorship to third party machine/automation suppliers and/or Tesla internal machine building team; participate in supplier/internal equipment FAT and SAT.Develop and manage FMEA / risk assessments to prioritize equipment improvement projects and ensure sufficient repair strategies.RequirementsDegree or Equivalent Experience in Mechanical, Manufacturing, Mechatronics Engineering or another engineering discipline, with more than 5 years of relevant experience in a high volume manufacturing environment.Experience in equipment using electrode stacking (notching, cutting, Z-fold/lamination) and vision/alignment systems. Strong hands-on experience with pilot and high-volume manufacturing including practical knowledge in selection of related hardware and software.Demonstrated experience solving complex automation and software system issues with limited documentation to debug, build process know-how, and kick off improvement projects.Strong understanding of engineering fundamentals and ability to apply them towards manufacturing process development.Structured thinking and problem solving abilities. Proven through a number of root cause analyses following a data driven approach, statistical software (JMP) a plus.3D CAD design experience in production equipment, creating/validating layouts, tooling drawings, pneumatic and electrical schematics. Experience with PLC programming a plus.Availability for travel domestic/international as required; knowledge and understanding of Battery Cell technology a plus.Compensation & BenefitsBenefitsAlong with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:Medical plans > plan options with $0 payroll deductionFamily-building, fertility, adoption and surrogacy benefitsDental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contributionCompany Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSAHealthcare and Dependent Care Flexible Spending Accounts (FSA)401(k) with employer match, Employee Stock Purchase Plans, and other financial benefitsCompany paid Basic Life, AD&DShort-term and long-term disability insurance (90 day waiting period)Employee Assistance ProgramSick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid HolidaysBack-up childcare and parenting support resourcesVoluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insuranceWeight Loss and Tobacco Cessation ProgramsTesla Babies programCommuter benefitsEmployee discounts and perks programExpected Compensation $91,600 - $195,600/annual salary + cash and stock awards + benefitsPay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.