Process Engineer

Position Summary

The Process / Robotics Engineer is responsible for supporting the launch, optimization, and continuous improvement of automated manufacturing equipment. This role focuses on improving equipment takt time, maximizing throughput, enhancing Overall Equipment Effectiveness (OEE), and ensuring robust robotic process performance. The ideal candidate combines strong manufacturing engineering experience with advanced proficiency in ALEA simulation and analysis software to evaluate, model, and optimize production systems.

Key Responsibilities

Lead process optimization initiatives to improve takt time, cycle time, equipment utilization, and manufacturing efficiency.

Analyze production bottlenecks and develop solutions to increase line throughput and reduce downtime.

Utilize ALEA software to model, simulate, analyze, and validate manufacturing processes and equipment performance.

Support commissioning, startup, and ramp-up activities for new automated equipment and production lines.

Develop and implement continuous improvement projects using Lean Manufacturing and Industrial Engineering methodologies.

Collaborate with Automation, Controls, Robotics, Production, and Maintenance teams to improve system performance and reliability.

Perform capacity analysis and line balancing to meet production targets.

Define, monitor, and report key performance indicators (KPIs) including takt time, cycle time, OEE, and productivity metrics.

Troubleshoot robotic and automated systems to identify root causes and implement corrective actions.

Create and maintain process documentation, work instructions, and equipment performance reports.

Support equipment acceptance testing (FAT/SAT) and production readiness reviews.

Drive productivity improvement projects while maintaining safety, quality, and operational standards.

Required Qualifications

Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Robotics Engineering, or related field.

5+ years of experience in automated manufacturing, robotics, or industrial engineering environments.

Demonstrated success in takt time reduction, cycle time optimization, and production ramp-up activities.

Advanced knowledge and hands-on experience with ALEA software for manufacturing simulation, capacity analysis, and process optimization.

Strong understanding of robotic systems, automation equipment, PLC-controlled processes, and industrial manufacturing systems.

Experience with Lean Manufacturing, Six Sigma, Value Stream Mapping, and continuous improvement methodologies.

Strong analytical and problem-solving skills with the ability to interpret production data and convert findings into actionable improvements.

Excellent communication and cross-functional collaboration skills.