Sr Engineer, Process Controls Automation
$141.3k - $172.7kPhillips 66
Phillips 66 & YOU - Together we can fuel the future
What to Expect
Join a forward-thinking team driving automation excellence across complex industrial environments. As a Sr Automation Engineer , you’ll be at the forefront of designing, implementing, and optimizing automation solutions that enhance operational efficiency, safety, and reliability. Expect to collaborate with diverse stakeholders, lead impactful projects, and continuously develop your technical and leadership capabilities in a dynamic, growth-oriented setting.
What You'll Do
- Design, program, configure, test, and implement automation solutions for manual and business processes
- Lead and execute capital projects for automation systems, ensuring compliance with industry standards and company guidelines
- Analyze business processes and recommend automation strategies, including lifecycle management and optimization
- Develop reusable automation scripts, frameworks, and smart workflows to replicate and improve processes
- Architect, implement, and support distributed control systems (DCS), programmable logic controllers (PLCs), remote terminal units (RTUs), and human-machine interfaces (HMIs)
- Architect, implement, and support functional safety systems (BMS & ESD)
- Troubleshoot, maintain, and enhance automation equipment and systems, ensuring safety and reliability
- Direct and mentor technicians and contractors in the construction and enhancement of automation systems
- Conduct technical studies, feasibility reviews, and process hazard analyses to determine optimal automation solutions
- Lead integration efforts for data collection, system optimization, and communication infrastructure
- Produce and maintain project documentation, including I/O lists, alarm databases, control narratives, and drawings
- Support and implement information security measures for automation cyber assets
- Participate in incident investigations, technical committees, and continuous improvement initiatives
- Travel to facilities as needed, supporting operations and commissioning activities, including Factory and Site Acceptance Tests (FAT/SAT)
What You'll Bring
- Legally authorized to work in the job posting country
- Bachelor’s degree in engineering
- 5+ years of relevant experience in automation
- Intermediate proficiency in PLC/DCS configuration, industrial communication protocols, and troubleshooting
- Expertise in process control optimization, tuning, and sequential functions
- Familiarity with NEC/NFPA 70 standards
- Willingness to travel (30–50%), including outdoor work in varying conditions
What Makes You Stand Out
- Bachelor’s degree (or equivalent) in Instrumentation, Electronic Communications, Industrial Electronics, or related field
- Preferred 10+ years of relevant experience in automation
- Demonstrated ability to manage complexity, optimize work processes, and ensure accountability in high-stakes environments
- Experience with at least one of the following automation platforms: Rockwell, Siemens, Foxboro, Delta V.
- Tech-savvy mindset, anticipating and adopting innovations in automation and digital technologies
- Exceptional communication skills, building strong relationships and delivering clear, concise information to diverse audiences
- Proven track record of driving results, making quality decisions, and thriving in ambiguous or challenging situations
- Experience with Burner Management Systems and Emergency Shutdown (ESD) systems
- Commitment to continuous learning, professional development, and staying ahead of industry trends
- Strong project management, contractor management, and organizational skills
- Ability to work independently and collaboratively, with proven leadership and mentoring capabilities
Compensation Range
This position has a base salary range of $141,300 - $172,700.
At Phillips 66, we are committed to pay transparency and competitive, equitable compensation. Each role is assigned a salary grade with a defined pay range, benchmarked against industry peers. Where a candidate offer falls within the posted range depends on the candidate's experience, skills, and alignment with the role’s requirements. Offers are made to ensure internal equity and market competitiveness. Our compensation programs are designed to reward performance and support career growth.
Midstream
The Phillips 66 Midstream business is a safe, reliable, and trusted provider for the movement, storage, gathering, and processing of liquid or gas energy via pipelines or terminals. We are an industry leader in logistics and operate or manage more than 70,000 miles of pipelines that transport crude oil from oil fields to refineries and finished products from refineries to storage terminals. We operate 39 terminals that supply finished products to consumer gas stations, as well as crude oil and NGL storage terminals and NGL fractionation facilities. Our capabilities include extensive natural gas gathering and processing operations, enhancing our wellhead-to-market strategy. We also provide the connectivity between the various Phillips 66 business units.
Total Rewards
At Phillips 66, providing access to high quality programs and care for you and your family is important to us. Maintaining a culture of well-being — physical, emotional, social, and financial — is essential for a high-performing organization. When we are at our best, we are poised to deliver exceptional results — personally and professionally. Benefits for certain eligible, full-time employees include:
- Annual Variable Cash Incentive Program (VCIP) bonus
- 8% 401k company match
- Cash Balance Account pension
- Medical, Dental, and Vision benefits with an annual company contribution to a Health Savings Account for employees on HDHP
- Total well-being programs and incentives, including Employee Assistance Plan, well-being reimbursement, and backup family care services
Learn more about Phillips 66 Total Rewards .
Phillips 66 has more than 140 years of experience in providing the energy that enables people to dream bigger and go farther, faster. We are committed to improving lives, and that is our promise to our employees and our communities. We are sustained by the backgrounds and experiences of our diverse teams, which reflect who we are, the environment we create and how we work together. We have been recognized by the Human Rights Campaign, U.S. Department of Labor and the Military Times for our continued commitment to inclusive practices and policies in the hiring and retention of those in the LGBTQ+ community and military veterans. Our company is built on values of safety, honor and commitment. We call our cultural mindset Our Energy in Action, which we define through four simple, intuitive behaviors: We work for the greater good, cultivate an environment of trust, seek different perspectives and pursue excellence.
Learn more about Phillips 66 and how we are working to meet the world's energy needs today and tomorrow, by visiting phillips66.com.
To be considered:
In order to be considered for this position you must complete the entire application process, which includes answering all prescreening questions and providing your eSignature on or before the requisition closing date of 10/07/2026 .
Candidates for regular U.S. positions must be a U.S. citizen or national, or an alien admitted as permanent resident, refugee, asylee or temporary resident under 8 U.S.C. 1160(a) or 1255(a)(1). Individuals with temporary visas such as E, F-1, H-1, H-2, L, B, J, or TN or who need sponsorship for work authorization now or in the future, are not eligible for hire.Phillips 66 is an Equal Opportunity Employer
$160.2k - $195.8k
...Phillips 66 & YOU - Together we can fuel the future As a Sr Engineer II, Advanced Process Control (APC) at Phillips 66, you will serve as a recognized technical authority in advanced process control, automation, and process optimization across our manufacturing...SeniorPermanent employmentFull timeTemporary workWork experience placementAfternoon shift- KBR is seeking an I&C - Senior Engineer to lead technical and operation engineering for instrumentation and process control scope, including DCS, telecoms, instrumentation, and analyzers for large oil & gas projects. You will collaborate with execution teams, manage supplier...Senior
- DescriptionPrincipal Process Automation & Controls EngineerWorley Consulting GroupAmericasAbout usWorley Consulting is a global group of consultants, scientists, engineers, and digital experts dedicated to solving the world’s critical infrastructure, environmental, energy...SuggestedFull timeFor contractorsWork at officeLocal areaFlexible hours
- ...Job Description Job Description Senior Controls System Engineer Job Type: Full Time, On-Site Who We Are: Southern... ...System Integrators, and I&E Technicians excel in Automation, SCADA, I&E Construction, Process Control, Safety Instrumented System Design, Safety...SeniorFull timeTemporary workWork experience placementWork at office
$140.4k - $171.6k
...Together we can fuel the future The Senior Advisor I, Process Automation plays a key role in analyzing, designing, and optimizing business... ...user experience. This role blends SAP expertise, process engineering, and advanced analytics to identify automation...SeniorPermanent employmentFull timeTemporary work- ...Description Job Description Burrow Global Automation is recruiting energetic individuals... ...with our clients, we enable their processes to operate, striving for the utmost... ...Global Automation is looking for Control System Engineers with proficiency in DCS Batch Control...SeniorWork at office
- ...client in Houston, TX that is seeking a Senior Electrical Control Systems Engineer (P.E.) to lead Electrical, Instrumentation & Controls (EI&... ...technical leader responsible for design, power system studies, automation systems, and project execution from concept through...SeniorHourly payContract workRemote work
- A leading automation firm in Houston is seeking a Control System Specialist to design and configure control systems, primarily using PLC and HMI technology. The ideal candidate will possess over 10 years of hands-on experience with Allen-Bradley PLCs and strong technical...SeniorFull time
- Job Description As a Sr Blending Optimization Engineer here at Honeywell, you will leverage... ...in the areas of process modelling and real-time optimization... ...Computer Science, Process Control or a related technical... ...is a global, pure-play automation company with a legacy of innovating...SeniorTemporary workFlexible hours
- We’re seeking a Senior Process Engineer to lead process design, optimization, and troubleshooting across capital projects and operating facilities... ...focus on flexibility and our demand for unsurpassed quality control over continue to guide our growth as they have since our...SeniorImmediate start
- ...experience. Position Summary As a Senior Process Engineer, you will play a key role in supporting... ...and risk management teams to identify controls and mitigate potential risks. Drive... ...and recommend technology solutions to automate and enhance processes. Work closely with...SeniorVisa sponsorshipWork visaMonday to FridayShift workWeekend work
- ...Contech Control Services, Inc. seeks Control Systems Engineer in Houston TX Responsible for design, specification,... ...control systems including basic process control systems, safety systems,... ...important segment of a typical automation project Responsible to assist...
- ...and nations everywhere. The Senior Controls Engineer will be responsible for control and instrumentation... ...all work related to instrumentation, automation, and controls that will be used in the... ...and high-voltage interlock systems, process and flow control, real-time data...SeniorWork at office
- ...Control Engineer Do you enjoy solving technical challenges and working with both programming... ...Engineers design, develop, and commission automation solutions across a wide range of... ...Experience with PLCs, motion control, process control, robotics, machine vision, and...Work experience placement
$30 - $55 per hour
...Job Title: Controls Engineer Job Description The Controls Engineer designs and develops... ...handling equipment and warehouse automation systems. This role requires comprehensive... ...or adjustment of the job application process or interviewing process due to a disability...Daily paidContract workTemporary workRemote work- ...collaborative team environment.Position SummaryThe GRC Automation & Continuous Controls Monitoring (CCM) Senior Cybersecurity Engineer is a strategic and technical role,... ...effectiveness of Security solutions, governance processes, automated controls, and monitoring...SeniorFull timeLocal area
- Sr DCS Engineer/Contract Performance Manager Join to apply for the Sr DCS Engineer/Contract Performance Manager role... ...make the things that make the future. HPS Honeywell Process Solutions is a pioneer in automation control, instrumentation and services for the oil and gas;...SeniorFull timeContract workTemporary workRemote workFlexible hours
- ...expertise with advanced software, automation, and data-driven decision-... ...a Senior Environmental Engineer to provide technical environmental... ...across our U.S. mining, processing, and refining project sites... ...waste management, and pollution-control programs, including field...SeniorFlexible hoursShift work
- ...Position Title: Senior Control Engineer, Power Systems Location: HOUSTON OFFICEFLSA Class: EXEMPTResponsible... ..., and implementation of new control and automation schemes for power generation, power distribution, and chemical processing equipment as needed by the IC&E...SeniorFull timeLocal area
- ...Senior Controls Engineer Houston, TX | Relocation Available We are seeking a Senior CM&U Controls Engineer to lead the design, development... ...5000 and FactoryTalk View ~ Background in industrial automation, controls architecture, and HMI development ~ Strong...SeniorRemote workRelocation
- ...Senior-Level Process Engineer Primoris Engineering is currently seeking a senior-level Process Engineer for our Engineering office in Houston... ...~ Experience with rotating equipment, instrumentation and controls is recommended ~ Working knowledge of ASME B31.3, B31.4 and...SeniorWork at office
- ...Automation Engineer III The Automation Engineer III ensures successful completion of both company... ..., installation and fulfillment of processes and systems utilized for project execution... ...preferred 5 years of Automation or Controls related experience (includes relevant...SeniorInternshipNight shiftWeekend work
$110k - $135k
What You Will Do: GFT is seeking an Automation and Controls Engineer to join our Building and Places Group in Houston, TX. What you'll be challenged... ...required Experience designing water and/or wastewater process control systems is preferred Previous experience with...Full timeFor contractorsRemote workFlexible hours- ...responsible for supervision and technical direction over a team of engineers and process engineering designers when functioning as a Lead Engineer.... ...design engineering and involves utilization of project controls for cost, schedule and quality of projects. This work will...SeniorLocal area
- ...Senior Process Engineer Empower Your Future: At MetOx International, we're pioneering the next era of energy security and abundance through... ...yield improvement. Establishes operating windows, process controls, and statistical monitoring strategies to ensure repeatable...SeniorWork at office
$84.7k - $144.43k
...Senior Mechanical Controls Engineer - Mission Critical DLR Group is an integrated design firm... ...for participating in the design process of building systems and preparing detailed... ...relationships. Lead the design of building automation, smoke control, and electrical system...SeniorLocal area$120k
...client in Houston, TX that is seeking a Senior Electrical Control Systems Engineer (P.E.) to lead Electrical, Instrumentation & Controls (EI&... ...technical leader responsible for design, power system studies, automation systems, and project execution from concept through...SeniorRemote work- ...part of our growing Powell Automation Division (PAD). This exciting... ...Key responsibilities include engineering, testing, maintaining and... ...electrical system monitoring and controls solutions. Participate in... ...accommodation in the hiring process, you may contact [phone...SeniorFull timeWork experience placementRelocation package
- ...Title: Control Systems Engineering (CSE) Senior Engineer At KBR, We Deliver. KBR ISA (Integrated Solutions Americas) delivers integrated... ...- Senior Engineer who will be responsible for executing process control system scope including DCS, telecommunications, instrumentation...SeniorFull timeLocal areaFlexible hours
- Axionova Engineering Limited seeks a Process Control Engineer to design, optimize, and oversee manufacturing processes with a focus on precision and efficiency. The role leads cross-functional teams and drives innovative solutions across projects. Responsibilities include...
Do you want to receive more vacancies?
Subscribe and receive similar vacancies to Sr Engineer, Process Controls Automation. Be the first to apply!
- automation engineer Houston, TX
- senior marketing automation specialist Houston, TX
- senior automation engineer Houston, TX
- qa automation engineer remote Houston, TX
- senior automation controls engineer Houston, TX
- autonomous systems engineer Houston, TX
- automation specialist Houston, TX
- automation engineer remote Houston, TX
- senior software test automation engineer Houston, TX
- building automation specialist Houston, TX



