Automation Engineer - PLC
$75k - $145kEverforth, Cybercoders
Job Description
Job Description
Automation Engineer
Automation Engineer
Position OverviewWe are seeking an experienced Automation Engineer to design, program, commission and maintain industrial control systems. The role focuses on PLC-based control solutions and integration with HMI/SCADA, DCS and robotics systems to automate production processes, improve reliability and enable data-driven operations. The successful candidate will work across engineering, operations and IT teams to deliver safe, maintainable and scalable automation solutions. Key Responsibilities
- Design, program and commission PLC logic using Function Block and Ladder Logic to meet process and machine requirements.
- Develop, configure and maintain control system projects in platforms such as Siemens TIA Portal, Rockwell Studio 5000/RSLogix, Schneider EcoStruxure and Modicon.
- Create and maintain HMI and SCADA applications (Wonderware/AVEVA, Ignition, GE iFIX) and integrate with PLCs, DCS and historians for visualization and data collection.
- Implement and troubleshoot industrial communication protocols including OPC/OPC UA, Modbus/Modbus TCP, Profibus, Profinet, Ethernet/IP, CANbus and DeviceNet.
- Design and commission motion control systems, VFDs, servo drives and robotics (Fanuc, KUKA, Yaskawa, ABB) for machine and process automation.
- Participate in system architecture, network design and industrial networking tasks, ensuring reliable and secure connectivity for controls and IIoT devices.
- Perform on-site commissioning, FAT/SAT testing, calibration, instrument integration, and formal sign-off with operations and stakeholders.
- Troubleshoot and resolve PLC, HMI/SCADA and field device issues, performing root-cause analysis and implementing robust corrective actions.
- Develop and maintain technical documentation, wiring diagrams, sequence of operations, control narratives and testing protocols.
- Collaborate with process engineers, maintenance and production teams to drive continuous improvement, OEE optimization and safety compliance.
- Apply industrial cybersecurity best practices (ISA/IEC 62443), version control (GIT), CI/CD and containerization (Docker) where applicable to automation deployments.
- Support MES integration, historian configuration, SQL-based reporting, data exchange with cloud services (AWS IoT, Azure IoT) and IIoT messaging (MQTT).
- Mentor junior engineers, lead project workstreams and interface with vendors and integrators to deliver projects on schedule and budget.
Qualifications
- Bachelors degree in Electrical Engineering, Mechatronics, Control Systems, Automation or related field (or equivalent experience).
- Proven experience as an Automation Engineer with strong PLC programming skills (required).
- Deep familiarity with PLC programming languages and standards (Function Block, Ladder Logic, IEC 61131-3).
- Hands-on experience with Siemens TIA Portal, Rockwell Studio 5000/RSLogix, Schneider EcoStruxure and Modicon platforms (preferred).
- Experience developing HMI/SCADA systems (Wonderware/AVEVA, Ignition, GE iFIX) and integrating with historians and MES.
- Working knowledge of industrial communication protocols: OPC/OPC UA, Modbus/Modbus TCP, Profibus, Profinet, Ethernet/IP, CANbus, DeviceNet.
- Experience with motion control, VFDs, servo drives and robotics integration (Fanuc, KUKA, Yaskawa, ABB) and PID tuning for process control.
- Strong commissioning, testing and PLC troubleshooting skills, including FAT/SAT and field calibration of instrumentation, pneumatics and hydraulics.
- Familiarity with DCS platforms (EMERSON deltaV, Honeywell Experion, Yokogawa) and batch control concepts is a plus.
- Programming and scripting skills (Python, SQL) and exposure to embedded C/C++ or LabView/Matlab/Simulink for test automation and controls modeling are beneficial.
- Knowledge of industrial networking, cybersecurity (ISA/IEC 62443), and IIoT technologies (MQTT, AWS IoT, Azure IoT) and containerization (Docker).
- Experience using version control (GIT), CI/CD practices and working with cloud or hybrid architectures.
- Strong problem-solving, documentation and communication skills; ability to work safely on-site and collaborate with cross-functional teams.
- Relevant certifications (e.g., Siemens, Rockwell, ISA/IEC, AWS/Azure IoT) and experience with controls standards and safety systems are desirable.
Benefits
- Competitive Base Salary: $75,000 - $145,000 in a base (depending on where you test out)
- Flexible PTO - you deserve plenty of breaks!
- Full Health Package - Medical, Dental, Vision
- Avg company - 5 years tenure
- Voted one of the best employers for multiple years in a row!
- Massive growth and opportunity - strong project pipeline with long-term stability
Salary
$75000 - $145000 USD per year #ENGT2Vacancy posted 1 day ago
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