Senior Design Consultant Engineer

Job Description

Job Description

Job Summary:
We are seeking a Senior Mechanical Design Engineer to design, model, and analyze mechanical systems from concept through production. The engineer will lead Design for Manufacturing (DFM), design-to-cost, product redesign, and Finite Element Analysis (FEA) initiatives for complex products.
Key Responsibilities:

• CAD Modeling: Create 3D models, assemblies, and manufacturing drawings using CREO.
• Structural Analysis: Perform linear and nonlinear static and dynamic stress analysis using ANSYS to verify product strength and durability.
• Design Optimization: Improve product weight, reliability, and manufacturability based on simulation results.
• Cross-Functional Collaboration: Work with manufacturing and engineering teams to meet project requirements.
• Lead or support product design, manufacturing engineering, and industrialization activities.
• Support new product development (NPD), engineering change management, production launches, and manufacturing transitions.
• Manage customer-facing program or project activities.
• Prepare clear technical reports, engineering drawings, and documentation.

Required Skills:

• Strong proficiency in CREO for complex surface and solid modeling.
• Experience with ANSYS FEA and structural analysis.
• Knowledge of Design for Manufacturing (DFM), design-to-cost, and product redesign.
• Strong understanding of GD&T, tolerance analysis, engineering drawings, and product definition requirements.
• Experience with new product development, engineering change management, production launch, or manufacturing transition.
• Customer-facing program or project management experience.
• Excellent communication, technical writing, and cross-functional leadership skills.
• Ability to collaborate with manufacturing teams and meet customer requirements.

Educational Qualification:

• Bachelor's degree in mechanical engineering, Manufacturing Engineering, or a related technical discipline.

Additional Requirements:

• The description specifies 10 years of relevant engineering experience in its Basic Qualifications section, while the requisition lists 8 13 years.
• Ability to work onsite and travel to supplier or manufacturing locations as required.
• Preferred additional CAD tool: CATIA may also be considered.

Key Skills:

• Mechanical Design.
• CREO.
• CATIA.
• ANSYS.
• FEA.
• CAD Modeling.
• Structural Analysis.
• DFM.
• Design-to-Cost.
• Product Redesign.
• GD&T.
• Tolerance Analysis.
• NPD.
• Engineering Change Management.