Sr. Process Controls Engineer, Solar Cell Factory (Starlink)

Sr. Process Controls Engineer, Solar Cell Factory (Starlink) The Solar Cell team is revolutionizing power generation for space applications through advanced solar cell manufacturing. We are scaling production of high‑efficiency solar cells to support sustainable energy solutions for Starlink constellations, launch vehicles, and beyond. As a Sr. Process Controls Engineer, you will design, build, and optimize controls and automation systems for the delivery of critical gases and chemicals in solar cell fabrication. This role requires a detail‑oriented engineer passionate about safe handling of hazardous materials in a high‑volume manufacturing environment, ensuring reliable control code and safe instrumentation and design of processes like vacuum deposition and etching while minimizing risks and maximizing efficiency in our cutting‑edge solar cell factory. Responsibilities Design, implement, and maintain automation systems including PLC programming and SCADA development for gas farm operations (e.g., vaporizers, storage, and transfer systems) and wastewater treatment processes (e.g., solids separation, clarification, and chemical dosing) to ensure safe, efficient, and compliant performance Develop and program PLC control logic, PID loops, and interlocks for centralized control of distributed subsystems, optimizing for real‑time monitoring of parameters such as pressure, temperature, flow, pH, and effluent quality Select, calibrate, and integrate field instrumentation (e.g., transmitters, sensors, analyzers) in hazardous environments, ensuring compatibility with safety standards like SIL, ATEX, and EPA/NPDES regulations Lead commissioning, FAT/SAT testing, and troubleshooting of control systems, performing root‑cause analysis to minimize downtime and support 24/7 operations with rapid alarm response Design electrical systems compliant to NEC, NFPA, & UL508A regulations Basic Qualifications Bachelor's degree in engineering, physics, or chemical discipline 5+ years of experience with fluids/systems manufacturing, controls and automation, and/or programming Preferred Skills and Experience Excited by a quick and iterativedesignand manufacturing role Proven ability to solve complex problems with simple solutions in bothdesignand implementation stages Excellent communication skills both written and verbal, with the ability to make plans and directional recommendations collaboratively and cross‑functionally Ability to engineer creative, new approaches to problems while adhering to ANSI/RIA15.06/OSHA safety requirements to keep a factory safe Hazardous process expertise in an aerospace, oil and gas, or chemical industry where high pressure or hazardous systems for fluids or gasses were in use Experience with at least one of the specific disciplines listed below. The ideal candidate is interested in learning at least the fundamentals of the other areas they are not yet strong in. Electrical/Industrial Controls: Electrical sizing of motors, valves, pneumatics, cables, circuit protection, VFDs, motor starters, various other motion systems Design of fail‑safe electrical circuits using both safety logic controllers and safety‑rated relays Hands‑on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes Proficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred) Field bus networks, serial communication, Profinet and Ethernet communications Hands‑on experienced designing and commissioning high quality electrical panels and electro‑mechanical systems with appropriate safety considerations in mind Knowledge of NEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standards Industrial Software: PLC programming, preferably Siemens TIA Portal structured text + ladder HMI, SCADA, IoT (MQTT, OPC‑UA), ignition systems with focus on user friendly navigation and machine health monitoring and control Field Bus Networking protocols, preferably EtherCAT, Profinet, Profisafe, Ethernet/IP Robotics programming, preferably ABB Industrial software application to mechanical assemblies, electrical systems, sensors, pneumatics/hydraulics, including how to safely checkout these interdisciplinary systems prior to production implementation Additional Requirements Ability to work long hours and weekends as necessary to support critical milestones ITAR Requirements To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here. The company is an Equal Opportunity Employer; employment with the company is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status. #J-18808-Ljbffr United States Digital Space LLC