Senior Mechanical Design Engineer

Senior Mechanical Design Engineer - Spaceflight Pressure Vessels & Composite Propellant Tanks - $145k to $165k+ Base

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Salary: $140,000 - $165,000 per year

A bit about us:

Our client designs and build spaceflight pressure vessels and composite propellant tanks for defense and space customers. Our hardware flies on launch vehicles, satellites, and defense platforms, and much of it has been qualified into customer programs that have run for years. We handle the full path in house - design, analysis, filament winding and composite fabrication, and qualification test - which is why our engineers own products rather than pieces of them.

Why join us?

Base salary $145k-$165k+ DOE
Medical, dental, vision, and matching 401(k)
Generous PTO, sick leave, and paid holidays
Full-lifecycle ownership: you are the technical lead from customer requirements through qualification, and the customer's direct technical point of contact on the program
Established product lines with ongoing sustaining work alongside new product development, so the pipeline is not tied to a single award

Job Details

You will lead the design and qualification of spaceflight pressure vessels and composite propellant tanks for defense and space customers, taking new products from customer requirements through qualification while supporting the existing product lines already in service.

Serve as technical lead on new product development for spaceflight pressure vessels and propellant tanks
Create and own 3D models and drawings in Creo, including GD&T, manufacturing and inspection requirements, and BOMs
Develop design solutions to customer mission and schedule requirements, working alongside program management, analysis, supply chain, and manufacturing
Perform sustaining engineering on existing product lines: nonconformance review and disposition, RCCA, and drawing revisions
Guide material coupon and tank qualification test programs and review the resulting test data
Act as the direct technical point of contact for the customer on assigned programs

Looking for

5+ years of mechanical design engineering experience with real drawing ownership
Strong CAD skills (Creo preferred), plus DFMA and GD&T
Working knowledge of stress analysis and FEA - enough to interpret results and iterate the design

Experience in any of the following areas welcomed

Pressure vessel, COPV, or propellant tank design
Composites design and manufacturing, especially filament winding
Fracture-critical structure design
Aerospace structures testing: pressure, static load, vibration, or thermal cycling

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