Flex: Process Engineering Intern

Process Engineering Intern (Spring 2027) PROCESS ENGINEERING INTERN (SPRING 2027) Freeform builds AI-native manufacturing systems that unify software, hardware, and physics to produce industrial-scale parts at the speed of human ideation. By treating manufacturing as a single integrated system, we unlock a new era of innovation where complex hardware is designed, built, and scaled without limits.
As a Process Engineering Intern at Freeform, you will help develop and refine novel processes for some of the world’s most advanced metal 3D printing systems. You will work closely with experienced engineers to study complex, multi-physics behavior within the printing process, building a foundational understanding of the system and applying those insights to support the development of next-generation processes. You’ll collaborate with mechanical, software, and simulation engineers to analyze large in-situ data sets and post-print material characteristics, contributing to rapid iteration and continuous improvement of the printing technology using data-driven and machine-learning-enabled approaches.
3D printing experience is not required to be successful here - we look for smart, motivated, collaborative engineers who love solving hard problems and creating amazing technology!
Assist the Process Engineering team indeveloping a deep understanding of the metal additive process and hardware operation by analyzing massive in-situ data sets to gain insight into physical mechanisms of the printing process
Execute experiments and analyze data to improve metal additive processes
Perform post-build metrology measurements and analysis of material properties such as tensile strength, surface roughness, and alloy microstructure
Assist in thedevelopment and implementation of tool qualification procedures
Basic Qualifications:
Currently pursuing Bachelor's degree in material science, physics, or similar engineering discipline
Experience with experimental design and statistical data analysis
Strong data analysis skills and ability to interpret important information from extremely large data sets
Experience with Python and/or MATLAB
Nice to Have:
Undergraduate research experience in material science, physics, mechanical engineering
Process development experience from cutting edge industries such as semiconductor, solar, or displays
Experience with statistical data analysis software such as R, JMP, or Minitab
Passion for improving the state of metal 3D printing

Comfortable working in fast-paced, ambiguous environments and iterating quickly (comfortable building the plane as we fly it)

Strong communicator who collaborates across disciplines and proactively seeks support when needed

Willing to take ownership of tasks big and small, with a hands-on, problem-solving mindset

Strong work ethic with a refuse-to-fail mindset

Demonstrated indicators of excellence and/or achieving success against adversity (i.e. top academic performance, leadership in engineering clubs, first-generation college student, or other examples of resilience and achievement)
Location:
Based in Hawthorne, our vertically integrated facility brings technology development, R&D, and production together under one roof. We operate at the center of LA’s deep tech ecosystem, surrounded by some of the most ambitious hardware innovation happening anywhere in the country.
Our fast-paced, cross-functional environment is built on close collaboration, and as such, this role requires full-time onsite presence (five days a week), with very limited exceptions.
What We Offer:
We have an inclusive and diverse culture that values collaboration, learning, and making deliberate data-driven decisions
We offer a unique opportunity to be an early and integral member of a rapidly growing company that is scaling a world-changing technology
Compensation and Benefits The compensation for this role: Engineering Intern/Undergraduate: $30/hour
Engineering Intern/Masters: $32.50/hour
Engineering Intern/PhD: $35/hour
Typical working weeks include regular opportunity for overtime

Relocation assistance provided
Free daily catered lunch and dinner, and fully stocked kitchenette
Casual dress, flexible work hours, and regular catered team building events

Freeform is an Equal Opportunity Employer that values diversity; employment with Freeform is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
Voluntary Self-Identification For government reporting purposes, we ask candidates to respond to the below self-identification survey.Completion of the form is entirely voluntary. Whatever your decision, it will not be considered in the hiringprocess or thereafter. Any information that you do provide will be recorded and maintained in aconfidential file.
As set forth in Freeform’s Equal Employment Opportunity policy,we do not discriminate on the basis of any protected group status under any applicable law.
If you believe you belong to any of the categories of protected veterans listed below, please indicate by making the appropriate selection.As a government contractor subject to the Vietnam Era Veterans Readjustment Assistance Act (VEVRAA), we request this information in order to measurethe effectiveness of the outreach and positive recruitment efforts we undertake pursuant to VEVRAA. Classification of protected categoriesis as follows:
A \"disabled veteran\" is one of the following: a veteran of the U.S. military, ground, naval or air service who is entitled to compensation (or who but for the receipt of military retired pay would be entitled to compensation) under laws administered by the Secretary of Veterans Affairs; or a person who was discharged or released from active duty because of a service-connected disability.
A \"recently separated veteran\" means any veteran during the three-year period beginning on the date of such veteran's discharge or release from active duty in the U.S. military, ground, naval, or air service.
An \"active duty wartime or campaign badge veteran\" means a veteran who served on active duty in the U.S. military, ground, naval or air service during a war, or in a campaign or expedition for which a campaign badge has been authorized under the laws administered by the Department of Defense.
An \"Armed forces service medal veteran\" means a veteran who, while serving on active duty in the U.S. military, ground, naval or air service, participated in a United States military operation for which an Armed Forces service medal was awarded pursuant to Executive Order 12985.

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