Process Engineering Senior

About ERMCO Electric Research and Manufacturing Cooperative, Inc. (ERMCO) was founded in 1964 by three electric cooperatives with a mission to deliver reliable transformers to rural communities often overlooked by larger manufacturers. Headquartered in Dyersburg, Tennessee, the company quicklyestablisheditself as an innovator—becoming the first U.S. plant exclusively designed to produce single-phase pad-mounted transformers.
Over the decades, ERMCO has expanded its capabilities and footprint through facility growth, strategic acquisitions, and continued investment in innovation.ERMCO designs and manufactures a comprehensive portfolio of liquid-filled distribution transformers, including single-phase and three-phase pad-mounted and pole-mounted transformers, supported by a full range of components such asamorphous and silicon steel transformer cores,fuses, bushings, disconnect switches, and circuit breakers.
Today,nearly 3,500employees across eight sites in North America support the company’s role as a leader in poweringenergy grids to meet evolving customer demand.About ERMCO’s Arizona Facility
Electric Research and Manufacturing Cooperative, Inc. (ERMCO) is expanding into theGreater Phoenixmarket with a new 566,121-square-foot manufacturing facility in Waddell. The site will strengthen ERMCO’s Three-Phase transformer production and create new opportunities to advance automated manufacturing capabilities.
Operational readiness is underway, withthe first transformer set to be manufacturedin 2027.
ERMCOis offeringlong-term career opportunities across engineering, skilled trades, and operations. Team members at this facility will help build scalable processes, embed best practices, and drive alignment across the enterprise—playing a key role in shaping how work is done at ERMCO both locally and companywide.
The Senior Process Engineer plays a critical role in driving operational excellence and supporting the company’s lean transformation journey. This position is responsible for analyzing, improving, and standardizing manufacturing processes to enhance safety, quality, delivery, and cost (SQDC). The role will focus heavily on continuous improvement, waste elimination, and digitalization initiatives, including the development and implementation of standardized work instructions (WI).
Relocation Assistance is available.
Identify and eliminate waste across processes (overproduction, waiting, non-conforming material, non value added motion, WIP inventory, etc.)
Facilitate and be responsible for root cause analysis using tools such as 5 Whys, Fishbone, and A3 methodology
Utilize Statistical Process Control (SPC), Cp/Cpk analysis, and other data-driven tools, data analytics to monitor and improve process performance.
Analyze current manufacturing processes and implement improvements to increase efficiency, throughput, and quality
Establish and maintain accurate labor standards and time studies to support capacity planning, costing, and continuous improvement initiatives
Establish and monitor key performance indicators (KPIs) aligned with business objectives
Design and improve area and station layouts to optimize material flow and reduce lead time
Collaborate with operations and IT teams to implement digital manufacturing tools (INFOR MES, digital WI platforms, etc.)
Ensure processes meet quality standards and regulatory requirements
Support corrective and preventive actions (CAPA) and continuous quality improvement initiatives
Partner with Quality and Engineering teams to reduce defects and improve first-pass yield
Act as a change agent to drive cultural and operational transformation
Bachelor’s degree in Engineering (Mechanical, Industrial, Manufacturing, or related field) or equivalent experience.

• 7+ years of experience in a manufacturing or process engineering role.
• SME knowledge of Lean methodology, preferably with Six Sigma certification.
• Proficiency in data analysis and problem-solving techniques.
• Experience with CAD software and process simulation tools

Experience in a previous Transformer company manufacturing environment.
Certification in Lean Six Sigma (Green Belt or higher)
Whether you’re building on early career experience or launching your professional journey, you’ll have the opportunity to learn, contribute, and grow in a manufacturing environment that values innovation and collaboration.